4160e 2-3 shift "flare" diagnosis
Last edited by Weathers5; Dec 7, 2020 at 03:15 PM.
If the EPC was exhausting line-pressure down to 75 PSI all the time... things would be much worse than just a 2-3 shift timing issue.
The transmission would be slipping all the time!
We like to have the valve-bodies vacuum tested after being removed (to test for worn-out valves).
So before you take the valve-body apart, post some detailed photos... double checking what is stock and what is not.
After the vacuum testing, the valve-body can be disassembled and you can order any needed parts.
Also, you want pics with it out just not taken apart, right? Only thing I modified was Sonnax 2-3 valve and Sonnax pinless fwd piston.
Last edited by Weathers5; Dec 7, 2020 at 07:20 PM.
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I would prefer to see the max line pressure at about 235 PSI in units up to 450 - 500 HP... but that would require a change in the pump, via the pressure regulator boost-valve/ sleeve assembly.
200+ PSI is not going to blow the 3-4 clutch snap-ring out of the input-drum, when the transmission is properly assembled...
I have had the line pressure up to 320 - 350 PSI on the Transmission Dyno/ Run-Stand...
All that happens is the Pressure-relief ball in the pump opens to drop the line pressure (I build high power THM700-R4s at 300+ PSI all the time, I have to shim the spring for the ball).
It makes a cool sound and you can hear it quite well!!!

The valve-body modifications will be to help correct the 2-3 shift timing, additional 3-4 clutch circuit leaks, and other valve-body issues.

Maroon Monster has a thread for a DIY $100 vacuum test station!!!
I would read this and go for it, if you want to vacuum test the valve-body on your own...
Otherwise as the Transmission shops near you to do it.
I would prefer to see the max line pressure at about 235 PSI in units up to 450 - 500 HP... but that would require a change in the pump, via the pressure regulator boost-valve/ sleeve assembly.
200+ PSI is not going to blow the 3-4 clutch snap-ring out of the input-drum, when the transmission is properly assembled...
I have had the line pressure up to 320 - 350 PSI on the Transmission Dyno/ Run-Stand...
All that happens is the Pressure-relief ball in the pump opens to drop the line pressure (I build high power THM700-R4s at 300+ PSI all the time, I have to shim the spring for the ball).
It makes a cool sound and you can hear it quite well!!!

The valve-body modifications will be to help correct the 2-3 shift timing, additional 3-4 clutch circuit leaks, and other valve-body issues.
I've seen a few drums blow out at little over 200, and I've seen many of them survive at 230-240 like you were saying. It used to seem like a crap shoot sometimes. I only build a few of those things anymore, so I don't have nearly the "database" to draw from like I used to. I have more fun building the diesel stuff these days, but I do miss the old 60's sometimes.
Also, I ordered the parts for the vacuum test stand and I hope to have it built by the end of the weekend. Hopefully, you experts can guide me from there.





