Automatic Transmission 2-Speed thru 10-Speed GM Autos | Converters | Shift Kits
Sponsored by:
Sponsored by:

GM246 Transfer case upgraydd

Thread Tools
 
Search this Thread
 
Old May 16, 2024 | 03:31 PM
  #1  
Full Power's Avatar
Thread Starter
TECH Fanatic
Photogenic
Liked
Loved
Community Favorite
 
Joined: Jul 2022
Posts: 1,046
Likes: 396
From: Alaska
Default GM246 Transfer case upgraydd

In process of installing a 4L80 in half ton suburban, so I have to change the INPUT spline shaft on 246 T-Case.
Disassembling the case, the rear magnesium case half is PRISTINE, beautiful. Zero debris on pump pickup filter. Magnet is clean.
Rear case pump locating spring clip is intact, shows NO wear and ZERO contact wear from pump thrust face.
the question is :
SHOULD I rip out the fragile spring clip, and install steel "case saver" in an other wise perfect case half... or just replace the input spline shaft, new seals, orings and glue it back together as is ?.
.
simply restated: Should I install Case-Saver or NOT ?
.
.
. Second question, on the subject : Is there much difference between the BLUE Auto-Trak fluid and DexronVI ?
Definitely drained OUT clean Red ATF from this case.
Reply
Old May 16, 2024 | 04:41 PM
  #2  
Kfxguy's Avatar
TECH Veteran
5 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Apr 2017
Posts: 4,583
Likes: 760
From: Louisiana
Default

ABSOFREAKINGLUTELY put the case saver in. You can use regular Dexron (like what you use in a 4l60) transmission fluid, but I take it a step further an use Honda ATF dw1 in my son's or any transfer case I build. Bout the only other upgrade i know of is a 6 pinion planetary. My son busted his 4 and I put a 6 in it. I also add a half quart of Lucas oil stabilizer to it. Thats just my preference. Does it help? Meh, I dunno. It seems to make it more quiet and less chunky.

I'd change the shift fork pads too.
Reply
Old May 17, 2024 | 11:10 AM
  #3  
MaroonMonsterLS1's Avatar
TECH Junkie
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2012
Posts: 3,622
Likes: 1,337
From: Iowa
Default

Agree
YES to the case saver
I've always had good luck with Dex VI
I'd add a new magnet to your list as well as replace both the drain and fill plugs with magnetic versions.

And use the RTV sparingly...it doesn't take much. Any excess usually just ends up in the darn pickup screen and then slows oil flow
Reply
Old May 17, 2024 | 02:48 PM
  #4  
Kfxguy's Avatar
TECH Veteran
5 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Apr 2017
Posts: 4,583
Likes: 760
From: Louisiana
Default

Originally Posted by MaroonMonsterLS1
Agree
YES to the case saver
I've always had good luck with Dex VI
I'd add a new magnet to your list as well as replace both the drain and fill plugs with magnetic versions.

And use the RTV sparingly...it doesn't take much. Any excess usually just ends up in the darn pickup screen and then slows oil flow
Aint that the truth!

I put brass plugs in because the aluminum ones suck (had to fight one out night before last!) but magnetic ones sound like a good idea.
Reply
Old May 17, 2024 | 11:24 PM
  #5  
vorteciroc's Avatar
TECH Junkie
15 Year Member
Shutterbug
Loved
Community Favorite
 
Joined: Jun 2008
Posts: 3,207
Likes: 1,395
From: Nitro Alley
Default

NO RTV... Too Thick!

Use a thin layer of Anaerobic Sealant on each side/ surface.
No Goop on the inside of the Case.
Reply
Old May 18, 2024 | 07:32 AM
  #6  
Kfxguy's Avatar
TECH Veteran
5 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Apr 2017
Posts: 4,583
Likes: 760
From: Louisiana
Default

Originally Posted by vorteciroc
NO RTV... Too Thick!

Use a thin layer of Anaerobic Sealant on each side/ surface.
No Goop on the inside of the Case.
I use hondabond
Reply
Old May 21, 2024 | 02:00 PM
  #7  
vorteciroc's Avatar
TECH Junkie
15 Year Member
Shutterbug
Loved
Community Favorite
 
Joined: Jun 2008
Posts: 3,207
Likes: 1,395
From: Nitro Alley
Default

Hondabond is most likely the absolute best RTV for one thing...

Problematic Joints that will not seal well (especially between different Metals or poorly machined Parts).
It Seals up Leaks amazingly!

It's pretty bad at removal/ clean-up on rebuilding.
Reply
Old May 21, 2024 | 02:51 PM
  #8  
Kfxguy's Avatar
TECH Veteran
5 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Apr 2017
Posts: 4,583
Likes: 760
From: Louisiana
Default

Originally Posted by vorteciroc
Hondabond is most likely the absolute best RTV for one thing...

Problematic Joints that will not seal well (especially between different Metals or poorly machined Parts).
It Seals up Leaks amazingly!

It's pretty bad at removal/ clean-up on rebuilding.

I agree. It’s hard to get it off! But I get loads of it for free. The techs give me all I ask for. So I use it ALOT.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

10 Reasons Daily Driving a Swap Project SUCKS! (& 1 Reason to Do It Anyway)

 Michael S. Palmer
story-1

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-2

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-3

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-4

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-5

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-6

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-7

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-8

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-9

Top 10 Most Powerful Chevy Trucks Ever Made!

 




All times are GMT -5. The time now is 08:07 PM.

story-0
10 Reasons Daily Driving a Swap Project SUCKS! (& 1 Reason to Do It Anyway)

Slideshow: 10 reasons daily-driving a swap project might not be for you. Or is it?

By Michael S. Palmer | 2026-06-17 09:39:05


VIEW MORE
story-1
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-09 14:55:56


VIEW MORE
story-2
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-06-18 10:26:23


VIEW MORE
story-3
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-4
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-5
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-6
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-7
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-8
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-9
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE