89 RX7 Vert LS1/T56/Cobra diff IRS
simply a rollbar should do the trick
Thread Starter
Joined: Mar 2003
Posts: 10,608
Likes: 1,881
From: Little Austin
Andrew
Thread Starter
Joined: Mar 2003
Posts: 10,608
Likes: 1,881
From: Little Austin
Andrew
Project, could you pm me about your rear axles i am doing a LS1 swap into my S2000 and i have contacted the driveshaft shop and i was going to do the same as you but with the 33 spline honda hubs. just wondering what you paid verses what they want to charge me and if you like the outcome, im am also using the ford 8.8 rear end im in the process of mounting it up now the motor and tranny are already in. But i could use a little guidance on the whole fuel line thing and clutch line and some diff mount questions.
Thanks Jason
Thanks Jason
Thread Starter
Joined: Mar 2003
Posts: 10,608
Likes: 1,881
From: Little Austin
I get the fittings from my local industrial hydraulic supply store.
I managed to make a little more progress yesterday and today. This is the first car that I have done with power steering. Both of my previous FCs were converted over to a manual rack. However for this build, the customer wanted to keep the power steering. So I got on the V8RX7forum forum to see what issues I might be facing. It seems that the stock LS1 power steering pumps flow too much volume than what is required by the RX7 rack. There was also a couple of methods to deal with the problem. One method is to cut the pressure relief spring. The other method is to get a new orifice fitting from Turn One.
I chose to do the latter. Here is what the fitting looks like:

This is the orifice in the stock fitting:

Compared to the orifice size of the new fittings provided by Turn One:

The orifice opening is much smaller and as a result flow less volume to the rack. I know there is much debate as to what method works best and whatnot. This solution seems very simple, inexpensive, and straight forward.
Next up on the list was the rest of the fuel system. The fuel pressure regulator was mounted on the shock tower. This allowed for simple routing of the fuel lines. Once again braided stainless teflon hose is used. Instead of the crimp style fittings, these lines use reusable fittings since they look a little better, in my opinion.

Next up was finishing up the heater hoses. I found perfectly molded hoses with the correct bends that come off the fittings on the firewall. From there I used a hose union and some heat shrink hose clamps to mate with the rest of the hoses that run to the engine.

The lines were routed along the frame rail and attached to the water pump. In this picture you can also see where the engine wiring harness enter the passenger compartment. Routing the engine harness this way allows the ECU to be located where the stock Mazda ECU sits in the foot well.

Getting close!
Andrew
I managed to make a little more progress yesterday and today. This is the first car that I have done with power steering. Both of my previous FCs were converted over to a manual rack. However for this build, the customer wanted to keep the power steering. So I got on the V8RX7forum forum to see what issues I might be facing. It seems that the stock LS1 power steering pumps flow too much volume than what is required by the RX7 rack. There was also a couple of methods to deal with the problem. One method is to cut the pressure relief spring. The other method is to get a new orifice fitting from Turn One.
I chose to do the latter. Here is what the fitting looks like:

This is the orifice in the stock fitting:

Compared to the orifice size of the new fittings provided by Turn One:

The orifice opening is much smaller and as a result flow less volume to the rack. I know there is much debate as to what method works best and whatnot. This solution seems very simple, inexpensive, and straight forward.
Next up on the list was the rest of the fuel system. The fuel pressure regulator was mounted on the shock tower. This allowed for simple routing of the fuel lines. Once again braided stainless teflon hose is used. Instead of the crimp style fittings, these lines use reusable fittings since they look a little better, in my opinion.

Next up was finishing up the heater hoses. I found perfectly molded hoses with the correct bends that come off the fittings on the firewall. From there I used a hose union and some heat shrink hose clamps to mate with the rest of the hoses that run to the engine.

The lines were routed along the frame rail and attached to the water pump. In this picture you can also see where the engine wiring harness enter the passenger compartment. Routing the engine harness this way allows the ECU to be located where the stock Mazda ECU sits in the foot well.

Getting close!
Andrew
Thread Starter
Joined: Mar 2003
Posts: 10,608
Likes: 1,881
From: Little Austin
Project, could you pm me about your rear axles i am doing a LS1 swap into my S2000 and i have contacted the driveshaft shop and i was going to do the same as you but with the 33 spline honda hubs. just wondering what you paid verses what they want to charge me and if you like the outcome, im am also using the ford 8.8 rear end im in the process of mounting it up now the motor and tranny are already in. But i could use a little guidance on the whole fuel line thing and clutch line and some diff mount questions.
Thanks Jason
Thanks Jason
Andrew
Thread Starter
Joined: Mar 2003
Posts: 10,608
Likes: 1,881
From: Little Austin
As for doing a Cobra rear end, the costs are very well documented in the various threads on the V8RX7forum. The DriveShaft shop now offers billet hubs and massive outer CVs for FCs. When you combine that with their billet inner Cobra stub axles and 300M bar, you will have a virtually indestructible setup. The axles alone will set you back around $2200. So work it from there.
There are also various less expensive options that make compromises somewhere in the chain between the driveshaft and rear tires.
Andrew
what did you use as far as the connection to the T56 from the clutch master where it connects to the tranny case (the little brass fitting) and are you running a fuel return line back to the tank.part#'s would also be great on like the fuel regulator and fittings. sorry for all the questions but i have messed mostly with imports not to much with the LS1 but thats why im putting it in a S2000
what did you use as far as the connection to the T56 from the clutch master where it connects to the tranny case (the little brass fitting) and are you running a fuel return line back to the tank.part#'s would also be great on like the fuel regulator and fittings. sorry for all the questions but i have messed mostly with imports not to much with the LS1 but thats why im putting it in a S2000 

I couldent help you with the clutch line I just used the custom clutch line and MC from hinson, which would prob work for your setup too.
http://www.hinsonsupercars.com/s-609...ydraulics.aspx
what did you use as far as the connection to the T56 from the clutch master where it connects to the tranny case (the little brass fitting) and are you running a fuel return line back to the tank.part#'s would also be great on like the fuel regulator and fittings. sorry for all the questions but i have messed mostly with imports not to much with the LS1 but thats why im putting it in a S2000 

Once you get the conversion fittiing you can use easy to get and relatively cheap brake lines

Andrew - aren't you done with that car yet?
https://ls1tech.com/forums/conversio...ng-solved.html
does anybody know the part number for that fitting on the left with the 90 deg. on it
does anybody know the part number for that fitting on the left with the 90 deg. on it
Thread Starter
Joined: Mar 2003
Posts: 10,608
Likes: 1,881
From: Little Austin
https://ls1tech.com/forums/conversio...ng-solved.html
does anybody know the part number for that fitting on the left with the 90 deg. on it
does anybody know the part number for that fitting on the left with the 90 deg. on it
Andrew
Thread Starter
Joined: Mar 2003
Posts: 10,608
Likes: 1,881
From: Little Austin
what did you use as far as the connection to the T56 from the clutch master where it connects to the tranny case (the little brass fitting) and are you running a fuel return line back to the tank.part#'s would also be great on like the fuel regulator and fittings. sorry for all the questions but i have messed mostly with imports not to much with the LS1 but thats why im putting it in a S2000 

On this setup I am using an Aeromotive FPR with a return line to the tank. There are other options, such as using the Corvette filter/regulator combo that gets mounted by the tank with a short return line to the tank.
Andrew
im not sure im just needing a 90 deg fitting to go into the T56 with a male end on it to help clear the tranny tunnel. i can then have a clutch line made to screw into my MC. but i would think that my MC would be sufficeint but im no expert thats why im asking






