5.3 Build...opinions please
2005+ 5.3L L33 - like the aluminum....not dead set, not opposed to use cast iron.
Swap out all truck parts to f-body parts, use LS6 intake, accessories, rails, injectors, etc....will use headers so manifolds don't play into it...
Use f-body harness, ECM etc....
4L60E tranny, maybe 6 speed standard...
Questions;
Will truck sensors work with f-body harness, if not will f-body sensors swap to 5.3 engine.
Will f-body coils fit the valve covers/work.
Is the 5.3 reluctor 24X
Will the f-body flexplate bolt up to the 5.3 crank to use 60E or 6 speed manual, heard about cranks being longer....
Basically I want to use a 5.3 block and heads and put all LS1 parts on the outside of it....pros/cons?
Maybe install a cam later with springs etc...just want a good dependable driver for now, with capability to make 350HP or more...
I have a lot of F-body/LS parts already....
Fire away.....
T,
Last edited by TomM; Dec 3, 2009 at 12:39 PM.
You need to decide if you are going to do DBW or cable throttle and that will dictate the PCM and harness you should use. If you are going DBW use the truck harness and cut the injector plugs so you can use the LS1 style injectors. If you are going to run cable, you don't need the truck PCM with the drivers for the DBW in it or the harness with provisions for the throttle control box. I like the DBW because the throttle response is just as good or better and the cruise control hookup is a snap.
If you do use the DBW, the larger throtle body will interfere slightly with the f-body water pump but you can easily trim the throttle body to fit. Also get the PCM, jumper, throttle control box and pedal off the same vehicle - mixing and matching can be a PITA.
If hood clearance is an issule, the DBW TB will be slightly taller than its cable operated counterpart
The oil dipstick will be too tall too - grab the f-body one if you can
The truck coil pack interfered with the LS1 injector rail where the fuel inlet was. I don't know if the LS2 rail will, but I'd assume it will hit the coil packs too. I cut mine back and brazed a 90 deg AN-6 fitting to it to plumb the fuel inlet
The oil dipstick will be too tall too - grab the f-body one if you can
I'm clueless on the transmission question - maybe somebody else will jump in
Remaining questions...
What year 5.3 to stay away from...(no VVT for me)
Are all the 5.3 24x reluctor wheel....
Will 4L60e bolt up, and will F-body flexplate fit 5.3.....
Can I use the truck coils and just change to F-body connector.
Thanks for any input, or lack thereof......

T,
You need to decide if you are going to do DBW or cable throttle and that will dictate the PCM and harness you should use. If you are going DBW use the truck harness and cut the injector plugs so you can use the LS1 style injectors. If you are going to run cable, you don't need the truck PCM with the drivers for the DBW in it or the harness with provisions for the throttle control box. I like the DBW because the throttle response is just as good or better and the cruise control hookup is a snap.
If you do use the DBW, the larger throtle body will interfere slightly with the f-body water pump but you can easily trim the throttle body to fit. Also get the PCM, jumper, throttle control box and pedal off the same vehicle - mixing and matching can be a PITA.
If hood clearance is an issule, the DBW TB will be slightly taller than its cable operated counterpart
The oil dipstick will be too tall too - grab the f-body one if you can
The truck coil pack interfered with the LS1 injector rail where the fuel inlet was. I don't know if the LS2 rail will, but I'd assume it will hit the coil packs too. I cut mine back and brazed a 90 deg AN-6 fitting to it to plumb the fuel inlet
The oil dipstick will be too tall too - grab the f-body one if you can
I'm clueless on the transmission question - maybe somebody else will jump in
Remaining questions...
What year 5.3 to stay away from...(no VVT for me)
Are all the 5.3 24x reluctor wheel....
Will 4L60e bolt up, and will F-body flexplate fit 5.3.....
Can I use the truck coils and just change to F-body connector.
Thanks for any input, or lack thereof......

T,
4L60E will bolt up but depending on the year of the transmission you will need a spacer and bolts from GMPP. Short version... 1998 and newer 4L60E = no spacer. 1997 and earlier = spacer. The transmission needs to say PWM on the front pump or it won't work properly via computer control but all 1996 up transmissions are cool for that.
Connectors are the same, the coils plug in the same across all Gen III's. The only plug differences will be the O2's and the fuel injectors. I have heard of people tweaking the fuel rail a touch to clear the coils, mine is on backwards so I don't know about that.
What is wrong with using the truck ECM and wiring?
4L60E will bolt up but depending on the year of the transmission you will need a spacer and bolts from GMPP. Short version... 1998 and newer 4L60E = no spacer. 1997 and earlier = spacer. The transmission needs to say PWM on the front pump or it won't work properly via computer control but all 1996 up transmissions are cool for that.
Connectors are the same, the coils plug in the same across all Gen III's. The only plug differences will be the O2's and the fuel injectors. I have heard of people tweaking the fuel rail a touch to clear the coils, mine is on backwards so I don't know about that.
What is wrong with using the truck ECM and wiring?
Cool on the tranny's...noted and stored.....
What about the reluctor wheel, any surprises there?
Cool on the tranny's...noted and stored.....
What about the reluctor wheel, any surprises there?
According to my research, 5.3's up to 2006 are 24x. Essentially the easiest way to spot a 24x or 58x wheel is by the sensor color. The sensor is located in the block behind the starter just above the oil pan lip.
24x wheel sensor = black
58x wheel sensor = gray
None of this really matters for you since you don't want VVT which started in 2005 for various engines. Keep to the 1999 to 2004 engines and you'll be fine.
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If my business takes off doing tuning and swaps then all that is a moot point, purely based on cash flow at the time.....
T,
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If my business takes off doing tuning and swaps then all that is a moot point, purely based on cash flow at the time.....
T,
If I had $$$ I would own a copy of HP Tuners or something similar but right now it's cheaper to pay someone to flash PCMs until I can do it myself. Since I got the last complete engine, harness, acessories and PCM for less than HPT it was not even on the 3rd string wish list.
Cool on the tranny's...noted and stored.....
What about the reluctor wheel, any surprises there?
I lengthened mine, so if you need to shorten yours, it should be a slam dunk....
T,









