Conversions & Swaps LSX Engines in Non-LSX Vehicles
Sponsored by:
Sponsored by:

Tunnel mods

Thread Tools
 
Search this Thread
 
Old Jun 13, 2013 | 09:16 PM
  #1  
skydude's Avatar
Thread Starter
Staging Lane
 
Joined: Mar 2012
Posts: 98
Likes: 0
Default Tunnel mods

Need to cut the trans tunnel on my 72' Chevelle to fit a 5.3/4L60e at the correct angle. Wanted to ask anyone who has done this before. Is it best to cut around the sides of the entire tunnel and splice in an extension or cut down the middle and accross the ends, pry up and then fill in? Also is it best to have the engine/trans in the car or out? Thanks for any input.
Reply
Old Jun 13, 2013 | 10:06 PM
  #2  
dvdswan's Avatar
On The Tree
 
Joined: Feb 2013
Posts: 141
Likes: 0
From: Seattle, WA
Default

most tunnel work I've seen has been on the sides.
Reply
Old Jun 13, 2013 | 10:56 PM
  #3  
bczee's Avatar
TECH Senior Member
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (12)
 
Joined: Jan 2006
Posts: 6,670
Likes: 6
From: Concord, CA
Default

I cut the top off down to about 1 1/2" from the floor. But I would suggest the Tee cut first. It should fit with out too much effort with the BFH..

The 4L60e isn't too much bigger than a TH350.

If you having tunnel issues, you might have you engine mounted either high or set back, which would be more likely to cause tunnel issus.

What mounts are you using ?
Reply
Old Jun 14, 2013 | 07:31 AM
  #4  
skydude's Avatar
Thread Starter
Staging Lane
 
Joined: Mar 2012
Posts: 98
Likes: 0
Default

3/8" plate on the motor, energy suspension mounts and the original 350 frame mounts. The motor is only about 1/4" above the cross member so it can't go any lower, it actually should be raised a little.

Under the carpet it looks like the floor might have been replaced so not sure if it is setting lower than what came from the factory.
Reply
Old Jun 14, 2013 | 09:10 AM
  #5  
oange ss's Avatar
TECH Junkie
20 Year Member
iTrader: (50)
 
Joined: Jan 2005
Posts: 3,241
Likes: 6
From: Texas
Default

you should have no problems fitting a 4L60E under the stock floor
Reply
Old Jun 14, 2013 | 09:47 AM
  #6  
user 4737373's Avatar
Banned
 
Joined: Feb 2013
Posts: 3,540
Likes: 207
Default

Originally Posted by oange ss
you should have no problems fitting a 4L60E under the stock floor
Fitting it under the stock floor is not a problem, but getting in with an acceptable engine inclination angle for desired U-joint working angles is. The lower your ride stance is, the worse the problem is also.The problem is a byproduct of having to raise the front of an LS engine high enough to clear the inner tie rod ends at full steering lock, since the oil pan width of an LS is approximately 1.5" wider than the older SB and BB Chevy engines and doesn't allow the front of the engine to sit down between the tie rods like they did. The engine has to come down or the tail of the transmission has to come up to replicate the engine inclination angle that GM design into the car, so you can either get the steering out of the way to enable dropping the engine by swapping to a rack and pinion, or you can cut the floor and raise the rear of the trans. You can of course choose to install it as best you can without either of these expensive fixes, as others have done, but you will know in the back of your mind that you're not providing yourself with an optimally engineered set-up.
Reply
Old Jun 14, 2013 | 10:39 AM
  #7  
skydude's Avatar
Thread Starter
Staging Lane
 
Joined: Mar 2012
Posts: 98
Likes: 0
Default

You are so right, clearance in the front and a 3 degree angle means not enough room in the tunnel. I was just trying to figure out what the best way to cut would be. I would like to keep the top of the tunnel like it is since it already has the shifter cable hole and the screw holes for the consol, and it appears from looking under the carpet that the floor has been replaced. So I was thinking that cutting around a couple of inches up then adding an extension might be best.

I would rather do the extra work than have driveline problems later.
Reply
Old Jun 14, 2013 | 11:30 AM
  #8  
bczee's Avatar
TECH Senior Member
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (12)
 
Joined: Jan 2006
Posts: 6,670
Likes: 6
From: Concord, CA
Default

Originally Posted by Toddoky
The lower your ride stance is, the worse the problem is also.
Ride stance may cause a problem. But remember that getting the correct pinon and transmission output angle is somewhat a different subject. Correct angles of the pinon and output shaft and drive shaft angles are more key.. as compared to Stance (which is more of causing a problem that may trasnslate into a problem getting the correct angles)

Check your pinon angle to see what it is before trying to set the engine angle. The two should match or be close.

there are some good articals on the web. .just search for them..
http://www.4xshaft.com/driveline101.html
http://www2.dana.com/pdf/J3311-1-DSSP.pdf

But all things do come into play.. good luck with getting everything setup.

BC

Last edited by bczee; Jun 14, 2013 at 02:33 PM.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-1

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-2

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-3

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-4

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-5

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-6

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-7

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-8

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-9

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
Old Jun 14, 2013 | 01:58 PM
  #9  
user 4737373's Avatar
Banned
 
Joined: Feb 2013
Posts: 3,540
Likes: 207
Default

Originally Posted by bczee
Ride stance may cause a problem. But remember that getting the correct pinon and transmission output angle is somewhat a different subject. Correct angles of the pinon and output shaft and drive shaft angles are more key.. as compared to Stance (which is more of causing a problem that may trasnslate into a problme getting the correct angles)

Check your pinon angle to see what it is before trying to set the engine angle. The two should match or be close.

there are some good articals on the web. .just search for them..
http://www.4xshaft.com/driveline101.html
http://www2.dana.com/pdf/J3311-1-DSSP.pdf

But all things do come into play.. good luck with getting everything setup.

BC
You got that right bczee, pinion angle and U-joint working angles are different, but both are important to get right for a well engineered package.
The crank axis/engine inclination angle and the pinion angle should match each other within half a degree and U-joint working angles should be kept to less than 3 degrees, which is why I mentioned ride height...lowering the rear of the car normally increases the U-joint working angles unless you started with a car that was jacked up in the back and you had a down-angle driveshaft to begin with.
Reply
Old Jun 14, 2013 | 02:32 PM
  #10  
bczee's Avatar
TECH Senior Member
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (12)
 
Joined: Jan 2006
Posts: 6,670
Likes: 6
From: Concord, CA
Default

Originally Posted by Toddoky
unless you started with a car that was jacked up in the back and you had a down-angle driveshaft to begin with.
I used to have a car that resembled that LOL. .good old California Rake !..
Reply
Old Jun 14, 2013 | 03:33 PM
  #11  
user 4737373's Avatar
Banned
 
Joined: Feb 2013
Posts: 3,540
Likes: 207
Default

Originally Posted by bczee
I used to have a car that resembled that LOL. .good old California Rake !..
Yep, I remember seeing quite a few of those in my high school days running around with Lakewood traction bars and the "stink bug" rake (Yep, that ...oopps, I guess I've just dated myself.
Reply
Old Jun 14, 2013 | 07:05 PM
  #12  
dobbs187's Avatar
Teching In
 
Joined: Nov 2012
Posts: 48
Likes: 0
Default

I had to cut corners of oil pan (truck pan) and replace inner tie rods with ones that has zerks on the top not the end by pan. I also got a lower tranny mount I believe it was from a chevelle with manual tranny and only had to use hammer in one spot on driver side where main tranny meets the bellhousing (don't know the proper term for that piece for auto) not sure on engine angle I don't have tool to check it but truck intake with shield is very close to cowl hood mayby 1/2-3/4 inch I don't have it running yet but kinda worried about it torquing and hitting hood
Reply




All times are GMT -5. The time now is 01:55 PM.

story-0
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-1
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-2
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-3
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-4
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-5
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-6
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-7
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-8
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-9
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE