Conversions & Swaps LSX Engines in Non-LSX Vehicles
Sponsored by:
Sponsored by:

LS2 Fuel Return necessary?

Thread Tools
 
Search this Thread
 
Old Dec 21, 2005 | 10:28 AM
  #1  
cslithergo's Avatar
Thread Starter
Teching In
 
Joined: Nov 2005
Posts: 21
Likes: 0
Question LS2 Fuel Return necessary?

My plan is to run a LS2 in an Ultima GTR but I just read in popularhotrodding that the ls2 is "Returnless, sequential port fuel injection". Does this now mean that I now longer have to plan for a return line back to the tanks?
thanks.
chris
Reply
Old Dec 21, 2005 | 10:47 AM
  #2  
70 LS1's Avatar
Conversion master
iTrader: (1)
 
Joined: Dec 2001
Posts: 861
Likes: 1
From: Gig Harbor, Wa
Default

You always need some sort of return from the regulator back to the tank. With the later F-bodies the regulator was in the tank and a single line runs to the fuel rail. With the later Corvettes the regulator is external, but mounted near the tanks. A single fuel line runs from the regulator down the length of the car to the fuel rail and a short line back to one of the tanks.

The LS2 uses a single feed fuel rail just like the later LS1.

SO... If you use an external regulator, you will need a return line. If you run an internal pump/regulator combo then you don't. Most LS1/2 swaps have been using the external 99+ Corvette regulator mounted near the tank.
Reply
Old Dec 21, 2005 | 11:08 AM
  #3  
cslithergo's Avatar
Thread Starter
Teching In
 
Joined: Nov 2005
Posts: 21
Likes: 0
Default

Thanks 70, I will stay with my origional plan then and use a return line. I have attached a pic of the system I plan to use (its a copy of one on the net)
chris
Attached Thumbnails LS2 Fuel Return necessary?-fuelsystem.gif  

Last edited by cslithergo; Dec 21, 2005 at 12:44 PM.
Reply
Old Dec 21, 2005 | 02:02 PM
  #4  
MrDude_1's Avatar
TECH Junkie
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (4)
 
Joined: Feb 2002
Posts: 3,368
Likes: 5
From: Charleston, SC
Default

this is just something small i wanted to point out to you..

since you have only one fuel rail inlet, you need to slightly modify that setup.

first off. everythign between the pump and the regulator, is at the regulated pressure.
this means that you can do exactly what the factory does, and tap off that line anywhere to get your fuel rail fuel. you can see that in my attached pic.. everything thats highlighted yellow has the full pressure.

the way i layed it out here, the fuel goes to the regulator and back out to the rails.
this is very similar to how most of the 3rdgen and other factory fuel injection guys convert theirs.. your only diff is the surge tank for high G fueling...
Attached Thumbnails LS2 Fuel Return necessary?-fuelsystem.jpg  
Reply
Old Dec 21, 2005 | 02:16 PM
  #5  
70 LS1's Avatar
Conversion master
iTrader: (1)
 
Joined: Dec 2001
Posts: 861
Likes: 1
From: Gig Harbor, Wa
Default

How much power are you going to be making? And why the surge tank?
Reply
Old Dec 21, 2005 | 03:29 PM
  #6  
cslithergo's Avatar
Thread Starter
Teching In
 
Joined: Nov 2005
Posts: 21
Likes: 0
Default

Power should be in the 450/500 range to start with. Most of the guys that have done this (only a few) on an Ultima are running a surge tank to ensure that the high pressure pump does not starve for fuel. Ultima suggest that you run a SBC not LSx motor so it’s experimental for me. The few others say that the above set up works, not necessary the best but works so I thought I would ask opinions.

Thanks to both of you for the suggestions / help!

Dude - I see your point, in my drawing I don't think I had it regulating properly.

Last edited by cslithergo; Dec 21, 2005 at 03:44 PM.
Reply
Old Dec 21, 2005 | 03:46 PM
  #7  
MrDude_1's Avatar
TECH Junkie
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (4)
 
Joined: Feb 2002
Posts: 3,368
Likes: 5
From: Charleston, SC
Default

what you have there is basicly what the sand rails run... lots of off road cars run something like that.

personally, i think its WAAAY overkill, but ive never made a car that had dual fuel tanks.

what is the stock reccomended EFI fuel system like?
i would just do that, but attach the rail to the regulator.
Reply
Old Dec 21, 2005 | 03:56 PM
  #8  
cslithergo's Avatar
Thread Starter
Teching In
 
Joined: Nov 2005
Posts: 21
Likes: 0
Default

Not sure on the stock set up. The motor is coming out of a '05 Vette. As far as duel tanks its new to me also. I have never played with FI before so this is a learning experience for me. After the motor goes in and is running I plan to do some mods and learn about tuning. I would think with the very short exaust and no cats it will need some tuning at the start. I think its time I stepped away from those old school carbs and move into FI.
chris
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-1

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-2

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-3

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-4

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-5

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-6

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-7

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-8

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-9

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
Old Dec 21, 2005 | 07:07 PM
  #9  
67RSCamaroVette's Avatar
TECH Fanatic
20 Year Member
iTrader: (63)
 
Joined: Aug 2005
Posts: 1,959
Likes: 4
From: The trailer park
Default

Hijacking in progress....
MrDude... I remember you telling me a while back that i needed a low-pressure pump like the one you drew in that diagram, i'm wondering if its completely necessary. I don't want to run one. Won't it work just like this?....



olly
Reply
Old Dec 21, 2005 | 10:56 PM
  #10  
70 LS1's Avatar
Conversion master
iTrader: (1)
 
Joined: Dec 2001
Posts: 861
Likes: 1
From: Gig Harbor, Wa
Default

My setup is exactly like your picture with the inline pump to the vette FPR to the fuel rail. I have had no starvation issues at all. I didn't even sump the tank. Just used the stock 1970 fuel outlet pipe.
Reply
Old Dec 21, 2005 | 11:30 PM
  #11  
67RSCamaroVette's Avatar
TECH Fanatic
20 Year Member
iTrader: (63)
 
Joined: Aug 2005
Posts: 1,959
Likes: 4
From: The trailer park
Default

thanks, jeff. wish someone coulda told me that when i posted about it 3 months ago. oh well. Now i've got a basically starvation-proof sump setup.
sweet.
olly
Reply
Old Dec 22, 2005 | 07:42 AM
  #12  
MrDude_1's Avatar
TECH Junkie
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (4)
 
Joined: Feb 2002
Posts: 3,368
Likes: 5
From: Charleston, SC
Default

Originally Posted by 67RSCamaroVette
Hijacking in progress....
MrDude... I remember you telling me a while back that i needed a low-pressure pump like the one you drew in that diagram, i'm wondering if its completely necessary. I don't want to run one. Won't it work just like this?....



olly

you probably have me confused with someone else..
the only time ive ever even seen that kind of setup is on offroad cars.

im a big fan of something SIMILAR to what you posted... the only diff is i HATE external pumps.. they're loud, and most have a high failure rate compared with the quiet, reliable intank pumps..

but yea, that works, thats whats in my car, except my pump is in tank.


the only reason i left his pic like it was, was because i dont know about that part of it.. but he was asking how the high pressure side hooked up..
ive never even seen ultima GTR fuel tanks, so i didnt know if the rest was needed or there or what.. so i just showed how to attach the "returnless" rails.
Reply
Old Dec 22, 2005 | 08:42 AM
  #13  
LS1GMCTruck's Avatar
TECH Resident
iTrader: (2)
 
Joined: Feb 2002
Posts: 907
Likes: 2
From: Ft. Lauderdale, Fl.
Question Question?

Originally Posted by cslithergo
Thanks 70, I will stay with my origional plan then and use a return line. I have attached a pic of the system I plan to use (its a copy of one on the net)
chris
That's a great diagram. May I ask what site you got that from? It looks like the long lost site I had before my computer crashed! Thanks in advance. Gar
Reply
Old Dec 22, 2005 | 09:59 AM
  #14  
cslithergo's Avatar
Thread Starter
Teching In
 
Joined: Nov 2005
Posts: 21
Likes: 0
Default

Its here:
http://www.markkoch.net/

I have been following his build for some time now. I love the turbo set up and hope to follow his design after my car is running. His is the Can Am version not a GTR (roadster vs coupe). Several others have posted the same basic fuel design on Pistonheads.com all with similar concerns. With dual fuel tanks do you pull fuel from one and return to it or the other or as Mark has done to a swirl pot with overflow. And where should the overflow go to. should the tanks be connected? if they are how big a line and then how do you fill them up? If you fill one it will be draining into the other at a slow rate but it will still drain. Do they make a check valve for a line 3/4"? As you can see going against what the factory recommends adds complexity but I love a good challenge.
Thanks - I like the last design.
Chris
Reply
Old Jan 4, 2006 | 06:41 AM
  #15  
crafty888's Avatar
Launching!
 
Joined: Sep 2005
Posts: 216
Likes: 0
From: Hong Kong
Default

Hi there Chris.....

Speak to Jeff Schwartz.... he has a single pump setup on his and did the same for mine. I also had larger (-12) fittings put into the tank so that its easier to fill from one side....if you search PH you will find posts from him about his setup.... or email him - he's very helpful

GC
Reply
Old Jan 4, 2006 | 08:42 AM
  #16  
cslithergo's Avatar
Thread Starter
Teching In
 
Joined: Nov 2005
Posts: 21
Likes: 0
Default

Thanks crafty I will. I am headed down to Flordia at the end of the month to check out a few other Ultima cars there and maybe get a few ideas on different set ups. Has Jeff shipped your motor etc. ? I know you can't wait!!
chris
Reply
Old Jan 4, 2006 | 08:48 AM
  #17  
MrDude_1's Avatar
TECH Junkie
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (4)
 
Joined: Feb 2002
Posts: 3,368
Likes: 5
From: Charleston, SC
Default

Originally Posted by cslithergo
Thanks crafty I will. I am headed down to Flordia at the end of the month to check out a few other Ultima cars there and maybe get a few ideas on different set ups.
take lots of under "hood" pics and post them!
thoes guys always have something cool under there....
Reply
Old Jan 4, 2006 | 08:49 AM
  #18  
crafty888's Avatar
Launching!
 
Joined: Sep 2005
Posts: 216
Likes: 0
From: Hong Kong
Default

Engine should be leaving Jeff's today... should be in UK next week and then packed with the chassis and sent here...... it was ready before Xmas but I decided not to send it as it would have been sitting in a UK port over Xmas....

so... I should get the whole lot mid Feb... You are right - the suspense is killing me - had to ease the pain with some tool shopping over Xmas.
Reply
Old Jan 4, 2006 | 08:52 AM
  #19  
crafty888's Avatar
Launching!
 
Joined: Sep 2005
Posts: 216
Likes: 0
From: Hong Kong
Default

Originally Posted by MrDude_1
take lots of under "hood" pics and post them!
thoes guys always have something cool under there....
like this?

Reply




All times are GMT -5. The time now is 11:49 PM.

story-0
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-1
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-2
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-3
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-4
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-5
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-6
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-7
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-8
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-9
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE