Rant about wiring, please read
I for one would at the very least like to see some of your work so you can lead by example, that way us little people can learn from your experience.

Jan
I actually found this post in the midst of searching for the answers to questions 1, 2 and 3. Some good opinion and insight here.
This post is exactly what I am trying to do with my build. I like good clean wiring and really am looking at how I am installing the factory harness in my 94 T/A. I want that nice clean look with everything nice, neat, and routed appropriately. I do have a couple of questions, that are for most intense purposes, general.
1) Painting a computer. Acceptable or not?
2) What vendor sells that braided wire wrap stuff? It's like plastic strands and looks dynamite on new cars. Should I get something different? Cable covers and electrical tape is a bit aged in my opinion.
3) What is the best way to affix parts of the harness to the motor and body? I know that in my 94 LT1, there are these circular holders that plug into random holes on the body and motor. Is there something a bit more aesthetic, that I can use that either screws, bolts or somehow otherwise secures its self to the body and motor?
4) What is the best way to shield wires from heat? I've seen that silvery wrap. Is it truly effective? Is there something that performs better?
McMaster Carr, Summit, Jegs and about everyone else sell the braided nylon loom. I like the split loom stuff to simplify future mods. I also use Velcro cable ties instead of zip ties for the same reason. Plus it blends in with the nylon braid better. Tape is probably the worst thing for maintenance and I don't like the look of the nylon convoluted tubing. But unlike the OP to each his own.
3) What is the best way to affix parts of the harness to the motor and body? I know that in my 94 LT1, there are these circular holders that plug into random holes on the body and motor. Is there something a bit more aesthetic, that I can use that either screws, bolts or somehow otherwise secures its self to the body and motor?
Lots of options. For sheet metal nutserts are the most professional. A 30 second way to put a threaded bolt hole anywhere you want. You can also pick up plastic clips that mount with double sided tape. That works well under the dash. for a more permanent solution pull off the tape and JB weld them in place. I have used brake line/fuel line clamps in places also. Reusing factory harness straps always looks the most factory.
4) What is the best way to shield wires from heat? I've seen that silvery wrap. Is it truly effective? Is there something that performs better?
IMO the best way is to not run them near anything hot in the first place. Second choice would be a sheet metal shield. Third choice would be the insulated wire sheaths, again available from McMaster Carr.
What ever you do, make it so the thing is easy to work on. IMO that looks better than wiring hidden inside a frame rail somewhere, or electronic boxes buried up under the dash. If I had a rant it is people putting coil packs behind the firewall then running bundles of plug wires through sheet metal grommets. It may look better, but damn the engineering of that is just asking for cross fires and poor performance. But like I said, to each his own.
http://www.skycraftsurplus.com/hight...uretubing.aspx
Here's the manufacturer's website with specs:
http://www.varflex.com/varf-spec_sili_rubr.html
The shiny stuff is mainly for radiant heat. If you do get one of the shiny (reflective) products, make sure it has some insulation behind it.
The Best V8 Stories One Small Block at Time
I fabricate a bracket that allows the ECM and TCM to be mounted out of sight under the fender, but allows quick access to it. I also run all of my body wiring completely out of sight except for the wiper wiring, and it disappears through the firewall in just a few inches. I route all wiring wherever possible, between the inner fender and the outer fender where it can't be seen. I just hate a cluttered engine compartment! I was going to post a couple of links from my photo hosting site, but Villagephotos is down again!

Since I put A/C on all my cars, I always fill in the old fuse block hole in the firewall that the original body harness exited from, and come out through the cowl vent area where it is completely hidden from sight, and build a blocker plate at the outside air floor vent in the kickpanels. It is some work, but it is worth it.
Regards, John McGraw
As to the braided wrap I have looked around a lot on it and the best place I found for the non-heat shield type is delcity.net You have to buy it in 100 or 200ft sections depending on size but the price is still much better than the other stuff even if the upfront cost is higher.
A friend and I went in on it and it was 150 total for spools of 4 different sizes and a decent amount of double walled 3:1 heat shrink.
http://www.amazon.com/Techflex-Satur...=1Z5S1FIPCNX9T
UPDATE: Ended up buying this stuff... http://cableorganizer.com/thermo-shield-tape/
Last edited by LT1FirebirdSLP; Oct 27, 2011 at 10:11 AM.
The fact that I put a LS1 (CHEBY motor) in an olds offends most folks so once they see that they never even notice all the ugly wires and hoses. They turn their head in discuss and walk away.
The fact that I put a LS1 (CHEBY motor) in an olds offends most folks so once they see that they never even notice all the ugly wires and hoses. They turn their head in discuss and walk away.

Say you had a 12v dead short somewhere. Where would you start?
Saying the factory sold it as a mess doesnt mean you have to swap it in as a mess too
Factory mess

Cleaned up and sorted with the swap. Notice there are quite a few less lines and the ones present are neat and tidy

Same applies to future mods. Heres a SC bolted on the same car and keeping the wiring/hoses tidy is still top priority. Granted I did spend about 25 hours on just the wiring and used probably 2x the amount of hose to get the routing how I like it

All this is done without a huge cover to hide 90% of the engine. Your car being in a magazine is cool, but doesnt excuse the downright mess it is
To the questions posted before. Theres nothing stopping you from mounting the PCM under the battery tray or behind the fender. Mine is mounted under the dash before it was easy to access and the stock ECM holder made a perfect place for it. Insulating the firewall is pretty simple. A short length of PCV/fuel line split long ways covers the jagged edge. For the fiberglass reflective stuff, a well thought out harness shouldnt need it, but if theres no getting around it, it does work quite well. Keep in mind OEM high quality split loom is rated to withstand sustained temps of +600* F, so anything not directly on a glowing header will be just fine protected just by the loom. You can tell the good stuff because it cannot be flattened by two fingers
EFI connection and mouser have better deals on the terminals than buying from GM. Keep in mind there are two types, 18ga and 20 ga
There's been a lot of talk on the thread about putting the PCM in the cabin, which would require sending the 100+ wire bundle through the firewall. I would deal with that the same way I would deal with the Varflex: Take the PCM wiring connectors apart and send each PCM wire through the Varflex and the firewall (with a grommet) one by one. It would be really easy to do if you had an extra set of PCM connectors, so you could plug each wire into it's respective spot immediately after unplugging it and running it through the hole. I did not do this with my PCM, but I did do it with my DBW pedal-to-TAC bundle and it worked great.
BTW, I have removed and added terminals from/to the PCM connector. It's not hard once you get the hang of it.






