Overheating issues with ProCharger: Resolved
I finally got tired of it and ordered all new fans. I ditched the 16" ATI puller in favor of a 16" Spal puller that pushes 2070 CFM and a 14" Spal pusher rated at 1720 CFM, I also kept the small 9" Spal (590 CFM) above the blower.
Here are some pics of the setup:
9" and 16" Spal Pullers, total pulling CFM: 2660 CFM

14" Spal pusher fan 1720 CFM:

Misc:


If anybody plans on doing this I would advise either 2 12" pushers on the front or 1 12" pusher. The 14" fit correctly height wise however we had to trim the rail to get it to sit flush in the car, heres that process haha:


I drove the car home when it was 100* out side, A/C blowing through 20 minutes of city traffic, lots of stopping and going, converter slip = hot motor with zero issues, never went above 220, averaged 210. If anybody is having these over heating or running hot issues I strongly advise this mod. I don't know if just replacing the puller would have helped, however I didn't want do it then it still run warm.
Thoughts?
EDIT: Excuse the scratches on the fender, the car has been in the shop alot because I keep changing stuff! Also, the wires were taped/loomed after these pics were taken.
Last edited by 'Trust'; Aug 17, 2009 at 11:59 AM.

Unfortunately you can't see the fan by the meth line, but I'll get a better picture tonight.
Correct!

I've been thinking of adding a pusher to my puller as well.
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When I go at it, I want to do it just once. I have the Ron Davis radiator but have been holding off becuase I think it will actually make it run hotter, mainly due to the tighter fin count which will reduce airflow through the core.
Airflow is the key, I actually think the stock radiator or LT1 radiator is all that is needed with the right fan set up.
Nice! Next time cover that paint when those sparks are flyin'
Glad to hear that the change solved your cooling problems. My fan setup is identical to yours (Spal puller fans) but it wasn't until I added two 12 inch pusher fans to the face of the ac condenser that solved my cooling problem once and for all.
It's all about getting air through the ac condenser with the pusher fan on the face of the ac condenser so the the pullers on the rear of radiator get more air to pull.
The additional air flow from the pusher also cools the condenser so the AC cools better too.
BTW - mine is cooling great with the 97 SLP style radiator that I reinstalled proving you don't need a bigger radiator if you install the correct pusher and puller fans. In the pic below - hard to see but two 12 inch pusher fans are installed on the face of the ac condenser.
http://www.flickr.com/photos/1835930...7623345499537/
BTW - no cutting is necessary when using two 12 inch pusher fans.
Last edited by dlandsvZ28; May 23, 2012 at 12:04 AM.
btw trust, since you have a scratch on the car now doesn't that take off like 5k off the price?
. OK frist thing after the fan upgrade was i bought a SLP/LT1 radiator
The LT1 radiator cors are over a inch wide from what i remember maybe a 1 1/8 to 1 1/4 wide , its been a while i forgot, but i do remember that the stock LS1 Radiator is only about 3/4" wide.
Installing the LT1 radiator made the car run about 5 degs cooler at a highway speeds 50-70 MPH , stood around 175-180 degs , and at a stop when the fan kicked on the temps droped faster over the LS1 radiator. It was worth the $ IMOP
but still the single spal fan set up was no good, i didnt like it, to loud and can on all the time.
So i went for broke and bought the SD-concepts duel fan shroud kit, nice set up, 2 spal fans , one was i think a 14" and the other a 10 or 11" , the fans are street fans and made to last a long time & quite, and the metal shroud fits and seals tight against the radiator.
I wired the fans just like stock , I was impressed it worked perfect, and cooled the radiator nice, temps never climp above 180 when both fans are running. It was in the
90's the past few days here and very humid, and i seen the temps climp to 185-188 tops while the car ideled for a while,. highway speeds temps were at 180-184
I love this set up, and you cant tell every thing fit like stock .
I believe a SLP/LT1 radiator is all what most street cars will need with two "good" puller fans wired stock on a street procharged (P1-D1) system, one relay for each fan. But also a good sealed fan shoud, so there are no leaks and so air can be pulled and sucked through the radiator, also the air dam in place and if it is trimed for the twin intercoolers make sure its not trimed to short , it should be the full length of the radiator.
hope this helps
Also for making the metal shroud, would I be able to just use the stock fan setup as a outline on my stainless sheet? Or would I need to get the dimensions?
Thanks and any tips towards creating one would be helpful.
Also for making the metal shroud, would I be able to just use the stock fan setup as a outline on my stainless sheet? Or would I need to get the dimensions?
Thanks and any tips towards creating one would be helpful.

Don't get the Spal Extreme when getting a fan. It is for short term use only. SPAL notes that now on their site contrary to when I purchased mine.
Get the 16 inch fan that is built for street use. Call them for support (excellent).
http://www.spalusa.com/store/main.as...dy&c=FAHI&pg=2
Get some very rigid cardboard and trace the outline from an ATI shroud or the stock shroud. I would use aluminum sheet rather than steel for the shroud. Look for an industrial scrap yard that sells scrap aluminum. You should be able to buy a sheet for less than $20.
When tracing the template, trace bigger rather than actual size. This will allow you to trim to size when fitting the template to the radiator.
Tape and cover both faces of your radiator with carboard when fitting the templates. You don't want to gouge the fins or radiator tubes when installing the shroud.
The shroud should mount nearly flush on the face of the radiator. Therefore make sure all fan mounting bolts have a round edge with the bolts facing out with nuts and washers tightened from the fan side. You don't want the bolt heads gouging into the radiator when hanging/mounting the shroud.
For the small fan - a fan mounting kit is all that is needed to mount the fan to the shroud. About $9 at Advance Auto. Use bolts for the 16 inch fan. The torque from the fan might possibly shear the plastics pins (over time) if you use a kit. The 16 inch Spal has a lot of torque.
The hanging tabs on the shroud are the most important when cutting the template - not too short or not too long. You don't want the shroud to shift from left or right or up or down.
http://www.flickr.com/photos/1835930...57623345499537
http://www.flickr.com/photos/1835930...7623345499537/
The ATI shroud has a 90 degree angle bend on the top and bottom of the shroud. Their purpose is to create a seal top and bottom. Rivet light aluminum angle to your shroud if you want.
Check for clearance when mounting the fans. You do not want the fan blades to get into the radiator when running. Because the fans are puller fans the blades will want to pull towards the radiator. A rubber seal between the fan facing and the shroud will aid in creating enough clearance. See pic below with the rubber seal installed for the 16 inch fan.
A Meziere ewp makes it nearly impossible to install the shroud. Remove it first if you have one. It's long snout interferes with the upper radiator hose also.
You can wire both fans directly into the stock wires or rewire the fan connections with the same type of weather seal plug matching the stock plugs routed to the relays.
Although you might find a used ATI fan for sale it will not pull the same amount of cfm as a Spal. Some say the ATI fan is built by Spal. I have the Spal Extreme and a new ATI 16 inch. The motor and blades are different from each other.
You can cut the holes in the shroud with a nibbler, electric saw, or cutoff wheel. I used all three.
Cut the 16 inch hole first, then mount and test fit. Mount the small fan as high as possible. Its bottom has to mounted high enough so it does not touch the charger. It must be low -profile (less than 2 inches thick).
Test rotation before you install the fans and shroud into the car and id each wire. Each fan must pull. Many fans have been wired wrong making them pushers instead of pullers. In fact ATI's instructions were wrong at one time (2004 time frame).
Last edited by dlandsvZ28; May 22, 2012 at 11:58 PM.







