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Twin s366 wastegates too small or?

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Old May 26, 2015 | 01:44 PM
  #21  
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Originally Posted by jackson76550
I knew it wasnt ideal but i have seen worse that have worked decent. It is 90 degrees off the collector for sure. i have the bends there so it landed in the collector vs landing on a single tube and getting the gates where i wanted them. Its my first attempt at a turbo setup and i didnt think it would be a huge issue.... Oh well

Im going to vent the gates to atmosphere and see what happens, if all else fails the car runs pretty good as is

Thanks for the suggestions/info.
If I were in your shoes, I would shim the waste gates wide open and drive the car. See what happens
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Old May 26, 2015 | 03:09 PM
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Well just after the turbine is a turbulent area. May be alittle more difficult for the gases to merge with that flow and being that the wastegate stream is of higher pressure. Merging with flow path angle would help but 90 in has worked. Downstream alittle further would be better imo as the flow had a chance to straighten out. Just an idea to help but certainly may not be a total cause of your issues
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Old May 26, 2015 | 05:17 PM
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For what its worth my friend is fighting the same battle currently. 400sbc, twin billet 366s with turbosmart 40mm gates. His boost increases the longer he stays at WOT. Another friend changed the wastegate priority from 90 degrees like yours are and routed in the down pipes to force fed(very good priority) and dumped the gates to atmosphere... still over boosting. Im thinking it needs huge gates.
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Old May 26, 2015 | 05:23 PM
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Originally Posted by ls1_chevelle
For what its worth my friend is fighting the same battle currently. 400sbc, twin billet 366s with turbosmart 40mm gates. His boost increases the longer he stays at WOT. Another friend changed the wastegate priority from 90 degrees like yours are and routed in the down pipes to force fed(very good priority) and dumped the gates to atmosphere... still over boosting. Im thinking it needs huge gates.
Those bw366's are just too damn efficient
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Old May 26, 2015 | 05:42 PM
  #25  
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Originally Posted by jackson76550

Im going to vent the gates to atmosphere and see what happens, if all else fails the car runs pretty good as is

Thanks for the suggestions/info.

Rotating the gate around, that would be an easy test.

But IMO it will not fix the problem. Work with the gates so they are installed as normal, but the poppet valve inside is maintained in a fully open position. That way you're testing the gates max flow as it is installed in the car.

If you cannot get boost down, you need a larger pair of gates.

The Tial 44's may be a straight swap, or maybe Precisions 46mm
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Old May 26, 2015 | 08:15 PM
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So heres what i did.

Flipped them to open to atmosphere... No change

Removed springs so they were wide open to atmosphere... No boost

Teed in gauge where they tie into cold side, same pressure as boost gauge that is on intake manifold so they are getting refrence

To verify i pulled hoses off of the gates, got 25 psi REAL quick where i would normally have 10. So the gates are doing something.

I moved the refrence to the intake for the heck of it, no change

i may do what i can to the area where the gates hit the collector and see what happens, if no change then id guess bigger gates it is.... Or just enjoy 15+ psi all the time! Ha
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Old May 26, 2015 | 08:46 PM
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The no boost with no springs in the gates kinda confused me
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Old May 26, 2015 | 08:51 PM
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Is the top of the wastegate vented to atmosphere? Should be.
Or plugged? Seems like it may be plugged.
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Old May 26, 2015 | 09:32 PM
  #29  
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They are vented

Im gonna hit them with pressure from a portable air tank or something on a test drive... They bench test great.

Having them teed together make a difference?
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Old May 26, 2015 | 10:25 PM
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Mine are T'd with 1/4" or so hose and no issues
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Old May 27, 2015 | 03:42 AM
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Originally Posted by jackson76550
So heres what i did.

Flipped them to open to atmosphere... No change

Removed springs so they were wide open to atmosphere... No boost

Teed in gauge where they tie into cold side, same pressure as boost gauge that is on intake manifold so they are getting refrence

To verify i pulled hoses off of the gates, got 25 psi REAL quick where i would normally have 10. So the gates are doing something.

I moved the refrence to the intake for the heck of it, no change

i may do what i can to the area where the gates hit the collector and see what happens, if no change then id guess bigger gates it is.... Or just enjoy 15+ psi all the time! Ha
So when you removed the springs, the gates were vented to atmos, or back into downpipe ?


Really...are you suuuuurreeee the springs are/were what you think they were ?

A single 1/4 line to both gates should not pose a problem.

If there is a lot of leakage past the shaft of the valve, I guess you could either run dedicated lines each, or a larger 5/16" line. There will always be some leakage past the shaft though.

And back to springs, are you sure they arent coil binding, catching on something inside etc ? Nothing limiting the travel of the valve ?
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Old May 27, 2015 | 06:05 AM
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Like i said they bench test great, i havent actually put a gauge to them while bench testing but it doesnt take much to open them.

They were vented to atmosphere durring that test

Maybe if they are open from the start with no boost it will not build boost vs. opening with boost and not being able to keep up? Ill mess with it some more this evening
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Old May 27, 2015 | 08:59 AM
  #33  
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If it makes no boost with the springs removed... your gates are an acceptable size.
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Old May 27, 2015 | 09:09 AM
  #34  
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Have you applied pressure to the gates and looked for leaks? What would be best is apply a fixed amount of air off of your reference with everything on the car and see if it leaks down. I had a turbonetics new gen on my single setup at a straight up 90° right before my Garrett tv7511 and could run 7#'s .
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Old May 27, 2015 | 09:21 AM
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Im thinking the springs are just wrong if it makes no boost with the springs out.
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Old May 27, 2015 | 07:19 PM
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After a longer test drive turns out it DOES build boost with spring removed, just not as much and not near as fast, will hit 5-6 psi with no springs. My first time doing that was a a couple quick test hits.... I tried again because i knew it couldnt be right.

I may try to improve on the location a bit, which im sure will help, but my non expert opinion says bigger gates would probably be needed

Ill keep ya updated. Thanks!
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Old May 27, 2015 | 08:51 PM
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Originally Posted by jackson76550
After a longer test drive turns out it DOES build boost with spring removed, just not as much and not near as fast, will hit 5-6 psi with no springs. My first time doing that was a a couple quick test hits.... I tried again because i knew it couldnt be right.

I may try to improve on the location a bit, which im sure will help, but my non expert opinion says bigger gates would probably be needed

Ill keep ya updated. Thanks!

Was this done with gates vented to atmosphere or to downpipe?
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Old May 27, 2015 | 08:56 PM
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Both... Didnt change
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Old May 28, 2015 | 03:50 AM
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Originally Posted by jackson76550
After a longer test drive turns out it DOES build boost with spring removed, just not as much and not near as fast, will hit 5-6 psi with no springs. My first time doing that was a a couple quick test hits.... I tried again because i knew it couldnt be right.

I may try to improve on the location a bit, which im sure will help, but my non expert opinion says bigger gates would probably be needed

Ill keep ya updated. Thanks!
There is logic in that with gates in place, once it starts building boost, the higher airflows involved simply spiral out of control, whereas now you're in the situation where it builds far less because that snowball effect cannot start

Really you may be able to much about, cut/re-weld and gain some benefit and it might get you where you need. The operative word being might.

With larger gates, there is little doubt it will achieve what you need.
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Old Jul 29, 2015 | 03:30 PM
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Changed things up a bit while actually building the engine for boost.
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More ideal mounting in my opinion. Also went from 1.5" tubing to 1.75" into the gates.

Went the path of least resistance with the wastegate dumps as well

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Should get it fired up this evening and ill post results
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