Forced Induction Superchargers | Turbochargers | Intercoolers

Intercooler Coupler hold help

Thread Tools
 
Search this Thread
 
Old Jul 8, 2015 | 06:56 PM
  #1  
Gotit4cheap16's Avatar
Thread Starter
Launching!
iTrader: (3)
 
Joined: Aug 2012
Posts: 284
Likes: 0
Default Intercooler Coupler hold help

Anybody have any ideas on how to get the intercooler couplers tight so they dont continue to pop off? Ive had a couple of mines pop off on the dyno twice. I have some pipes i had to cute and they dont have beads around them as they should. Any help and suggestions would be greatly appreciated. Thank you.
Reply
Old Jul 8, 2015 | 09:20 PM
  #2  
conan's Avatar
TECH Senior Member
20 Year Member
iTrader: (5)
 
Joined: May 2004
Posts: 6,492
Likes: 6
From: Back in the Burg
Default

You need to put a bead on all the cut pipes. You can make your own tool out of a pair of vice grips, a flat washer, and the bottom half of an exhaust clamp. I'll post up some pics tomorrow when I'm at my shop and can snap some pics. Also what type of clamps are you using ?
Reply
Old Jul 9, 2015 | 06:38 AM
  #3  
forcd ind's Avatar
TECH Veteran
15 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Sep 2007
Posts: 4,188
Likes: 292
From: woodbine, md
Default

weld some little beads around the tubes, use T clamps and call it a day
Reply
Old Jul 9, 2015 | 06:43 AM
  #4  
Gotit4cheap16's Avatar
Thread Starter
Launching!
iTrader: (3)
 
Joined: Aug 2012
Posts: 284
Likes: 0
Default Intercooler Coupler hold help

I am using the t clamps that came with my kit
Reply
Old Jul 9, 2015 | 06:53 AM
  #5  
conan's Avatar
TECH Senior Member
20 Year Member
iTrader: (5)
 
Joined: May 2004
Posts: 6,492
Likes: 6
From: Back in the Burg
Default

Here's what I made to clamp a bead around all my cut pipes.



Reply
Old Jul 9, 2015 | 08:08 AM
  #6  
SteenH's Avatar
TECH Enthusiast
10 Year Member
 
Joined: Jun 2013
Posts: 513
Likes: 1
From: Moose Jaw SK, Canada
Default Intercooler Coupler hold help

Thank you ^ brilliant
Reply
Old Jul 9, 2015 | 10:58 AM
  #7  
Gotit4cheap16's Avatar
Thread Starter
Launching!
iTrader: (3)
 
Joined: Aug 2012
Posts: 284
Likes: 0
Default Intercooler Coupler hold help

Awesome. Thanks
Reply
Old Jul 9, 2015 | 01:19 PM
  #8  
JRENIGAR's Avatar
10 Second Club
10 Year Member
iTrader: (37)
 
Joined: Dec 2010
Posts: 2,069
Likes: 2
From: 72396
Default

Originally Posted by conan
Here's what I made to clamp a bead around all my cut pipes.



Hell yeah, around my neck of the woods that b!tch is as good as a Snap-On!!!
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Jul 9, 2015 | 01:19 PM
  #9  
transam69230's Avatar
11 Second Club
20 Year Member
iTrader: (49)
 
Joined: Feb 2005
Posts: 1,872
Likes: 22
From: Minnesota
Default

I have been told hairspray works well. Got a buddy running 8s on non-bead rolled coldside assembled with hairspray.
Reply
Old Jul 9, 2015 | 01:41 PM
  #10  
stevieturbo's Avatar
9 Second Club
 
Joined: Nov 2003
Posts: 13,616
Likes: 185
From: Norn Iron
Default

You need a bead of some sort.

You need to ensure all mating surfaces are spotlessly clean.

T-bolts are not needed unless very high boost....biggest problem with T-Bolts, they're too easy for people to overtighten and **** up alloy tube.

Hoses dont need to be clamped that tight, they just need installed correctly.
Reply
Old Jul 9, 2015 | 02:31 PM
  #11  
LJMSJohn's Avatar
FormerVendor
 
Joined: Aug 2014
Posts: 473
Likes: 1
Default

if you don't feel like using the home made bead making tool.... Rough the pipe up with some sandpaper... rough grit like 100.... and grab a can of Aqua net.
Reply
Old Jul 9, 2015 | 03:29 PM
  #12  
imma_stocker's Avatar
TECH Fanatic
15 Year Member
Liked
iTrader: (19)
 
Joined: Apr 2007
Posts: 1,155
Likes: 37
From: Country
Default

Bead rolled, t bolt clamp, and hair spray. Holding 28psi here with something like 12 couplers.
Reply
Old Jul 10, 2015 | 01:03 PM
  #13  
JRENIGAR's Avatar
10 Second Club
10 Year Member
iTrader: (37)
 
Joined: Dec 2010
Posts: 2,069
Likes: 2
From: 72396
Default

When I was in the Duramax scene harispray was the standard that all joints were held together with.
Reply
Old Jul 10, 2015 | 02:40 PM
  #14  
conan's Avatar
TECH Senior Member
20 Year Member
iTrader: (5)
 
Joined: May 2004
Posts: 6,492
Likes: 6
From: Back in the Burg
Default

Originally Posted by JRENIGAR
Hell yeah, around my neck of the woods that b!tch is as good as a Snap-On!!!

Better than snap on tools... That pair of vice grips is made in the good old USA
Reply
Old Jul 11, 2015 | 11:21 PM
  #15  
NemeSS's Avatar
TECH Senior Member
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (127)
 
Joined: Sep 2005
Posts: 6,889
Likes: 9
From: Houston,TX
Default

Conan can u post a pic of the result. Of the tool use on a piece of pipe.
I'm all for homemade tools. I made a huge breaker bar out of a old ford sway bar and a 3/4in socket adapter welded together. The crank bolt off any ls motor comes off in one pull. Lol
I been using a pair of old school wire strippers that form a bead on the edge of the tube. But its rough. If I don't got accesss to a aluminum spool gun at the time
Reply




All times are GMT -5. The time now is 02:12 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE