poor mans ERL 6 bolt solution / 1/2 head studs
very cheap, rip out the dod, stay with the stock thick liners, and weld on the rails to the stock block for the 6 bolt heads
you would need to run heads with smaller chambers, but it seems like this could be done for much less than ERL charges for the liners to run bigger bores. maybe the heads could also be modified with the additional tabs for the head studs.
I have the AFR heads for a 3.89 bore but I'm probably going to run 3.82 bore in the 5.3 block build for a TTiX kit with the smaller 58 turbos.
also interested in benefits and costs of running 1/2 head studs
seems like this would be a good idea if the 6 bolt conversion won't work out
thanks for any thoughts!
I understand the KISS you are preaching
I'm exploring options, not trying to break any records
like to hear more about what works and what doesn't
thanks for the feedback
Once you get high enough power wise, to require a ERL 6-bolt block, the block becomes only a small fraction of the cost, and shouldn't be something you're trying to cut corners on.
Look at the cost of injectors to make 1500+hp.
Look at the cost of an engine management system at that level, because a stock pcm might be able to run the motor, but it's not advisable.
Take into account fuel setup, and rods, crank, pistons... etc etc etc.
Now take into account of doing what you're saying you plan to do with the block you have, how much are you really saving?
My head hurts from the facepalms.
I'm only asking of the feasibility of doing this to the block
it's what ERL does right? there is wisdom in many council so I ask.
If I could afford to have ERL do it I'd just write them a check.
sorry I've offended anyone with stupid questions and your sore forehead


I have lots of time but not as much $$$ so I explore lots of different avenues.
I kinda thought that was what the forum was for???
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>>> looking for a reliable 1k at the tire
Once you get high enough power wise, to require a ERL 6-bolt block, the block becomes only a small fraction of the cost, and shouldn't be something you're trying to cut corners on.
>>> agreed, I may need to lower my goals
Look at the cost of injectors to make 1500+hp.
>>> I currently have 127 FICs that should support the power level I'm after.
Look at the cost of an engine management system at that level, because a stock pcm might be able to run the motor, but it's not advisable.
>>> I have a haltech S2000, champion down pipes. 82 a/r turbo exh housings and I'm saving up for the fuel system the haltech runs E85 so I'm looking to do flex fuel. I also have meth injection that I'd like to see if I can go direct port meth. the haltech has 8 channel EGTs to help with tuning.
Take into account fuel setup, and rods, crank, pistons... etc etc etc.
>>>> exactly!! I already have a lunati forged crank 4.0 and rods, and some wiseco forged pistons, head studs, and much of what I need to put together a short block.
I'm also looking at LS9 or LSA forged cranks as they would give me a better stroke for the little 5.3 block.
Now take into account of doing what you're saying you plan to do with the block you have, how much are you really saving?
the block was pretty cheap, I got it free so I'm not really that worried about using it, it just seemed to be a better alternative to the iron block 4.8 due to handling.
the little 5.3 alum block seems to have some pretty thick liners.
Since I'm perpetually "on the fence" aka broke
I look at ways to get where I want to go without dumping way more than I can afford.but since I have some old "good new pieces" laying around, seeing if I can reasonably make use of them.
thanks very much for the insights!!!
I will for sure have forged rods and pistons, thinking I might stay with a stock crank as they are pretty durable and I don't rev to the moon.
like to use a ls9 or LSA crank as perhaps and insurance policy as they are affordable, but maybe also not needed.
just kicking the can at this point.
For 1000rwhp, I'm not sure you need to focus that much effort and money on the aluminum block. There are a lot of guys with iron blocks pushing 1200-1300 at the tire.
No one is telling you not to ask questions. We're trying to figure out what your goals are, what your budget is, and what constraints you have.
the thing I was curious about was the internal webbing and aftermarket sleeves
the 5.3 block I heard was a good "core" as the starting point.
I was originally going iron block, but I don't like the extra weight and I got the suspension setup pretty well for what I have (ls6 block) I know I'm "pushing it" with the Ls6 block so I run the car at 600 at the tire and I'm happy except when I go racing.
love to go 1/2 mile or mile racing so the durability of an ERL or some super block makes sense, but it's not gonna work so I set my sights more around 800 or 900 at the tire with a bit better durability than I have now.
I haven't blown my stuff up just yet but I'm trying

guys just exploring stuff, relax
the car would have 127 lb injectors plus direct port alchy I'm very interested in seeing what this could do, even if it's at a lower HP level, I want to try tuning that type of a setup with a pro helping out to get this built and off the ground. one thing at a time.
the just do it part is where the rubber hits the road with the budget. I'm buying it all up a piece at a time as I can afford it and trying to put something together as I can afford it.
wish I could just write a bit check, not gonna happen
I have to get done what I can as I can get the extra $$$
family has been more of a priority so the projects have to take a back seat for a bit.
800 will hold me for now





