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Can’t make any boost

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Old Sep 10, 2023 | 02:16 PM
  #1  
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Default Can’t make any boost

This is my last attempt before taking it to a shop but it’s got my brain hurting.

current setup:
-78/76 turbo
-dual 44mm wastegates
-eboost2 boost controller w/ 3 port mac solenoid

So my current issue is that I can only make around ~4-5psi of boost and I’m not sure why. Currently have 8psi springs in each. I’ve route the wastegates every plumbing way that possible with no luck. I’ve disconnected the boost controller and ran it only on gate pressure also with no luck. Tried different spring sizes and it did the same thing. All the diaphragms look good no rips or tears. Boost leak down test was perfect with no issues. Everything seems to be in working order but not working. If you guys have any ideas let me know!
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Old Sep 10, 2023 | 05:10 PM
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"Boost leak down test was perfect with no issues."
What's a boost leak down test?
8# springs should be 8# or close.
With the controller out of the picture it would appear that there's a leak that's regulating the boost, regardless of the controls applied.
Where are the gates placed?
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Old Sep 10, 2023 | 06:07 PM
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Originally Posted by Old Buzzard
"Boost leak down test was perfect with no issues."
What's a boost leak down test?
8# springs should be 8# or close.
With the controller out of the picture it would appear that there's a leak that's regulating the boost, regardless of the controls applied.
Where are the gates placed?
Hooked up a compressor to the turbo housing with a leak test kit and ran up the compressor and it wasn’t leaking any air. Both wastegates are right before the merge it’s a kit so not sure if wastegate placement would be an issue. I’ve tried with 8#, 6#, and 4# springs all give the same result of around 4.5psi.
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Old Sep 11, 2023 | 07:36 AM
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"Hooked up a compressor to the turbo housing with a leak test kit and ran up the compressor and it wasn’t leaking any air".
That makes no sense.. Why would you limit the test to just the compressor hsg?
I'd suggest a smoke test of the entire intake system.
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Old Sep 11, 2023 | 08:20 AM
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Is this a single Turbo setup? Why use the 2 wastegates? Is your BOV leaking?
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Old Sep 11, 2023 | 09:15 PM
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-Have you bench tested the gates ? Gate springs may not be as advertised
-not uncommon for actual boost pressure to be less than gate pressure especially if placement/ priority is good and back pressure is fairly high.
- 2 gates because of a fully divided hot side ?
- fire rings in gates ?
- I agree that a smoke machine will probably give a better test of the cold or hot sides , can even unbolt the rockers and include the entire intake and gaskets in the test.
- engine size ?
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