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-   -   warped t6 flange from welding (https://ls1tech.com/forums/forced-induction/797798-warped-t6-flange-welding.html)

bumpin_records 10-12-2007 07:12 PM

warped t6 flange from welding
 
I was building a nother turbo kit. working on the stainless steel t6 flange well i guess welding the piping to the flange i warped the flange. Do anyone think that if i bolt the exhaust housing to the t6 flange and heat it up as i tightend the bolts and let it cool off it will be back flat?

Turbo LS1 SS 10-12-2007 08:01 PM

not a good idea. put it on a belt sander or get it milled

Phil99vette 10-12-2007 08:05 PM

Mig or Tig?

shoemike 10-12-2007 08:14 PM

how bad is it warped?
if it`s like "taco" warped just cut it off and get a new one.

Ari G 10-12-2007 09:41 PM

Itīs a good idea to Bolt them to scrap heads to keep them from warping badly

allso preheat the flange,then itīs not as likely to warp but after welding i would suggest to mill the flange

stevieturbo 10-13-2007 04:49 AM

Same as above. Get it machined flat.

The only thing you will bolt it to, that might flatten it, is a miracle if you can find one ;)

bumpin_records 10-13-2007 04:53 PM


Originally Posted by stevieturbo (Post 7939359)
Same as above. Get it machined flat.

The only thing you will bolt it to, that might flatten it, is a miracle if you can find one ;)


it was miged. its not warped too bad just twards the ends the center is flat but i dont wanna take any chances of leaks after i install it .lol lol :D well i will see how much it cost if it cost more than the flange it self i will just make a new one. thanks

stevieturbo 10-13-2007 07:13 PM

well, if you have a lot of patience, and a sharp file, you could file it flat.

RealQuick 10-13-2007 09:31 PM

I have welded ~10 T4 flanges and not one has warped.... they were all mild steel, but it seems like you are using too much heat.

SuperZ 10-13-2007 09:47 PM

or to thin of a flange

99.9percenter 10-13-2007 10:04 PM

Just beat it flat with a hammer. Put some shim under it if your having trouble getting it real flat(so it overbends when you hit it.

RealQuick 10-14-2007 09:51 AM


Originally Posted by SuperZ (Post 7942218)
or to thin of a flange

I have welded 3/8" and 1/2" thick.... hopefully he isnt using anything thinner than 3/8".

bumpin_records 10-15-2007 10:02 AM


Originally Posted by RealQuick (Post 7942171)
I have welded ~10 T4 flanges and not one has warped.... they were all mild steel, but it seems like you are using too much heat.


It was 3/8 304 stainless steel

lionelc-5 10-15-2007 12:51 PM

GEt it milled, desnt matter how you weled it, it will now have a memory and as it cools it will pull back to its warped shape, unless you realy get it hot. With tig there is alot more heat input into the base metal compared to mig, even though the tig weld is a better weld. You could put it in a press and cold bent it also.

I run a pipe fab shop in Houston and deal with this (on a bit larger scale) all the time.

cablebandit 10-15-2007 02:51 PM

the t-6 flange on my ofi kit was warped from welding..i called Joel and he said it would straighten up when bolted up and not leak....he was correct.....i am using one of those metal gaskets between the turbo/flange

NassyVette 10-15-2007 05:11 PM

I did the same thing the first time I welded up my stainless crossover and flange. I just bought a thicker flange and worked slower with the welder and made a new one.


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