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Please help with fuel system design

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Old Jun 19, 2009 | 10:35 AM
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Question Please help with fuel system design

Trying to piece together the fuel system for the LS1 ('99 Z28 donor) that's going into my '72 Chevy shortbed. (This is my first fuel-injected project, so please be gentle with your advice and criticism.) Here's what I have so far:
  • Custom gas tank with 3/8" NPT inlet and outlet
  • Walbro 255 GSL392 external fuel pump
  • WIX 33737 (Corvette) filter/FPR

I'm planning to do braided fuel line with AN fittings all the way from the fuel rail to the tank. I already know what fittings I need for the 'Vette filter/FPR and fuel pump. I need to know the following:
  1. What size line should I be running throughout? I'm assuming AN-6 will be appropriate but I also know what happens when one makes assumptions.
  2. What fitting(s) will I need at the fuel rail?
  3. What is the proper layout from gas tank to fuel rail for the lines, filter, and fuel pump? My assumption (see disclaimer above) is that I will have the 'Vette filter with the inlet and return lines plumbed directly to the fuel tank, then line from the 'Vette filter outlet to the fuel pump, followed by another line up to the fuel rail. Is this correct?
  4. The vendor for the custom gas tank says I need a 90° anti-siphon valve for the overflow fitting on top of the tank. The tank came with a 90° barbed fitting to go to a 3/8" hose, but that can be removed. What exactly should I have here? Searching for an anti-siphon valve via Google hasn't given me anything close to what I think I would need.
  5. Am I missing anything?

Thanks in advance for the help. I have virtually no local resources and so I'm ordering everything online. Really want to make sure I get it right the first time and don't end up missing a fitting or buying stuff I don't need.

Thanks again,
Brent

Last edited by brossow; Jun 19, 2009 at 11:09 AM.
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Old Jun 19, 2009 | 09:26 PM
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Anyone have any thoughts on this? Truly don't mean to be impatient or demanding — just would like to get the parts I need ordered soon.
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Old Jun 20, 2009 | 08:58 PM
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I offer complete fuel systems if interested.

If you want a complete setup, give me a call to discuss your exact combination & I can get you everything you need.
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Old Jun 20, 2009 | 09:20 PM
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Thanks but all I need are the lines and, more importantly, confirmation that I've got the layout right. I've already got the other stuff. Since you sell systems, maybe you'd be kind enough to tell me if I've got the layout right.
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Old Jun 21, 2009 | 09:30 PM
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I can set you up with lines / fitting only kit as well.

As for the plumbing...
It should be tank to pump to filter, then filter to rail & also filter/return back to tank.

You may be spending a lot of cash on adapter fittings with the Vette filter & rails, depending on how you plumb things.
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Old Jun 21, 2009 | 09:44 PM
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Thanks for the info! Sure would make a neater installation if the pump came after the filter, but I'll make it work. Still at least a week away from setting the engine back in place and starting measurements for the fuel lines, but I'll keep your lines/fittings offer in mind. Thanks again!
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