Fueling & Injection Fuel Pumps | Injectors | Rails | Regulators | Tanks

return line do i need one ?

Thread Tools
 
Search this Thread
 
Old Apr 6, 2005 | 12:00 AM
  #1  
papigeorge1's Avatar
Thread Starter
Teching In
 
Joined: Mar 2004
Posts: 3
Likes: 0
Default return line do i need one ?

have a 2000 ls1 on a 68 mustang. i want to know if i need a fuel return line and how it should be routed
Reply
Old Apr 6, 2005 | 06:31 PM
  #2  
busta9876's Avatar
TECH Enthusiast
20 Year Member
iTrader: (3)
 
Joined: Nov 2004
Posts: 558
Likes: 6
From: West Plains, Missouri
Default

this is what GM Service Infomation says about the regulator for a 2000 F Car with LS1

The fuel pressure regulator attaches to the fuel return pipe on the fuel sender assembly. The fuel pressure regulator is a diaphragm operated relief valve. A software bias compensates the injector on-time because the fuel pressure regulator is not referenced to manifold vacuum. The injector pulse width varies with the signal from the MAP sensor. With the ignition ON and the engine OFF, system fuel pressure at the pressure test connection should be 380-410 kPa (55-60 psi). If the pressure is too low, poor performance could result. If the pressure is too high, excessive odor and a Diagnostic Trouble Code (DTC) P0132, P0152, P0172 or P0175 may result. Refer to Fuel System Diagnosis for information on diagnosing fuel pressure conditions.

so as you read, there is no external return line, your options are:

A: mount an internal fuel sender unit for a F Car LS1 into you fuel tank using the one single line.

B: in 1997 and 1998 corvette's had the return type fuel rails. use these and an adjustable fuel pressure regulator, and set the pressure 55-60, not hooked to vacuum, as the computer caculates changes in pulse with from MAP sensor.

(not sure but you might be able to use stock regulator, just not hooked to vacuum source, this would result in max pressure from regulator, might be around 55-60, again not sure.)

C: in 1999 corvettes had a fuel pressure regulator as part of the fuel filter. you could mount an inline or intank pump, and run to the filter, then from the filter back to the gas tank. this too would supply one steady fuel pressure to the fuel rail.
THIS is from Service INFO for 1999 corvette
...The fuel pump pumps fuel to the fuel rail assembly at a specified flow and pressure. Excess fuel from the fuel pressure regulator, a part of the fuel filter, returns to the left fuel tank through the return pipe.

good luck i hope this helps...
Reply




All times are GMT -5. The time now is 06:30 PM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-09 14:55:56


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE