broke my MOSER
ill post some pics later on.
has anyone experienced this problem w/ their moser 12 bolt? the car is a 6 speed, and hasnt seen better than a 1.60 60' yet. im worried that i could possibly do this again? any suggestions, i really dont feel like dumpin more money into my already expensive "bulletproof" 12 bolt.
thanks,
Nick
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First of all, Moser's 'break in procedure' is the weakest attempt I think I have ever seen for gearset break in for a street driven chassis. Now as for a 1320 or other race car, it might work just fine, but not for a consumer passenger car, thats for sure.
Their 'break in' procedures should read something more like this:
~All new and reinstalled used gear sets require a break-in period to prevent damage from overheating. We find the best method is drive for 15 to 20 miles for average heat saturation and then let the differential cool all the way down to ambient temperature (cool to touch). This is considered "one heat cycle". It is advised that you take the time and complete five to six complete heat cycles before any towing, high speed or performance driving which would consist of any impact loading. After the recommended number of cycles, basically drive like Grandma during the first 500 miles.~
My recommendation...... if you have enough distance (15-20 miles) and can keep the speed closer to 55-60 for that distance (like going to work in the morning and for the drive home) you could get two heat cycles done in one day. Do that for a week or so and you'll be ready for the weekend to get the remainder of the other 500 or so miles in before you go and play.
Unfortunately, Moser and other builders that offer a "bolt in" differential, can not even do a test drive on the initial product without the car being present. So how do they even know, if how they set up the diff even had a chance at being quite from the get-go or if it had any other problem before it was shipped to the end user ??? They dont and that is another loop hole for them to say that you didnt do the specified and supposed correct break in.
What I have been noticing as of late, is a lot of people talking about gear set up and its better (or they advise) to keep the lash tighter than the standard engineering method of 0.001" for every inch of ring gear diameter as a MINIMUM. Lets just sum it up with this: The less lash, the more heat. If you run tight lash, step up in gear oil viscosity. If you dont, you will never get a gearset with the proper work hardening that gives the gearset its first chance to live to the abuse you are going to dish out.
For those who might not grasp the idea of work hardening, I will throw this in. Work hardening is similar to forging in the way that it compresses the metal molecules into a very compact and hard formation. This can only be accomplished if the metal surfaces are lubricated and the gear temperature stays cool enough that the molecular structure does not change. If the temperature of the metal gets hot enough to change the molecular structure, it will soften the surface instead of hardening it. This may seen like a balancing act but it all happens easily & passively as long as the oil keeps the gear cool while it is breaking in. Most all differentials taht I build (depending on size of course) leave with 0.008 to 0.010" and straight 140 weight gear lubricant. Because, I know what your gonna do to it.......
Because I do it myself.
Thats why it is so important to take your time and follow a more complete and through process, to protect your investment. Because if you dont, you just get to spend the money twice.
And a 9" isnt the solution, nor is a spool. Well, lets see....... My 12 bolt has been in the car now.... for..... 39 years. It has had at least four engines that I have put into it. The last two were of the 585 and 630 hp variety and it still has the OE (circa 1966) 3.55 ring and pinion in it and also uses a factory EATON limited slip. It has run middle to late 10 second times (and yes, with that ratio), been on quite a few road course's and I think I have personally put over 240000 miles on the chassis itself since I purchased the chassis back in the 80's.
But I guess a 9" with a spool would IDIOT proof it.....
Last edited by chicane; Sep 8, 2005 at 11:21 PM.
This sucks to be sure, but how many are happy vs sad...hmmm
As with any high performance part, someone somewhere is going to have a problem with a part. With the internet, everyone finds out about it. The torque arms on our cars act like stethoscopes, and any gear noise is transmitted to the passenger compartment much easier than in many other vehicles.
I do wish that Moser would design their rear-ends with just two long bolts for the location of the torque arm, but we have not had too many torque arm bolt loosening problems since we started loctiting the bolts. Bob




