Pinion setup issues
In short... you are correct. This would be related to the cruch sleeve being too short or the races not being seated.
Did you re-use the crush sleeve in this build ?? And... are you sure that you have the bearing races fully seated ?? Also, did you sand the bearing lands down to rid yourself of any possible risers ??
I have never 'pre' crushed one... I have always had 175+psi at the impact gun and it takes no time to establish pre-load.

