Headlight Lens Repair Question
http://www.autobodytoolmart.com/3m-h...8-p-16386.aspx
http://www.autobodytoolmart.com/symt...0-p-16214.aspx
Thanks
In any case your best bet is to wet sand the lenses down to a 1500-2000 grit paper and then polish out with compound... and when I say polish I mean with a buffing wheel or A LOT of elbow grease.
-cut the nipples off the lenses with my dremmel and ground down what was left
-began sanding with 400 grit, using horizontal strokes
-began sanding with 600 grit, using verticle strokes
-800, 1000, 1500 and ended with 2000 grit (alternating stroking directions with each grit)
-once you get finished with the sanding, use rubbing compound to polish lenses. I used the Turtle Wax rubbing compound(its in a plastic tub and is very dark in color and thick). I take a fair amount and completely smear it all over the lense and polish the lense with my Makita 9227 rotary buffer(with a wool pad) at 1500rpm. I did two applications.
-after the rubbing compound, I used Meguiars Plastic X polish, with the same wool pad and same rpm. Then I swithced to a finishing foam pad and polished once more with the Plastic X.
-the final step would be to protect the lense, since it no longer will have the UV coating. I just put a few coats of Collinite 476 wax (its a very durable was) but I will be getting Diamondite Liquid Armor for the lenses: http://www.autogeek.net/dia-plastic-liquid-armor.html
There are some good kits out there, like this one: http://www.autogeek.net/diamondite-clear-plastic.html
Supposedly this kit will not require ANY sanding at all, unless the lenses are very bad, as mine were.
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Before you try a wholesale replacement, you might want to interview some professionals. In the city, we have doctors who even specialize in "restoration" of headlights. Before you go for wholesale replacement, you may check in to rehabilitation. The doctors here can make a pair of headlights look they came right off of a new model.



