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Why do I keep frying alternators?

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Old Jul 11, 2007 | 09:34 AM
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Default Why do I keep frying alternators?

Hey guys I`ve replaced about 4 alternators in the past 20k or so miles. It`s the same scenario every time, at high RPM`s, about 5k, I grab a gear and I get a "check gages" light. I look down, and my alternator is only charging at 12 volts, then stops charging all together. I keep replacing them with a Duralast Alternator and I test them before I put them on, but they dont last very long.

What the heck could be toasting my alternators? My battery box is broken, and my battery does move a bit. I was wondering, when I do the high rpm shift, maybe the battery is moving and arcing? Could that fry the alternator? The cables are tight.

I have a 1999 Camaro SS M6. No underdrive pullys and the belt is good.

Any suggestions or wild *** guesses would help. If I cant locate the problem Im going to have to take it into a GM dealer and we all know how much that can cost.....
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Old Jul 11, 2007 | 09:46 AM
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If you do arc with a loose wire you can fry the alternator. Make sure you don't have a bad ground somewhere. Do you run a large stereo system? I don't think 4 in a row can be bad.
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Old Jul 11, 2007 | 09:52 AM
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+1 on the stereo
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Old Jul 11, 2007 | 10:01 AM
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you'd be surprised how crappy parts are these days, i would try an A/C Delco alternator. Also, do you wash your engine off at all? I went through two alternators in a row because they kept getting wet.
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Old Jul 11, 2007 | 12:23 PM
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You have a couple of issues to address:

1. Secure your battery and cables
2. Duralast alternators = suckage. Delco rolls some shitty ones now and then but overall are good and getting better.
3. If you have a GM dealer install an alternator, you get a lifetime warranty part AND labor. Ask me how I know. Do it once, do it right. I did all the lifetime stuff on my car - water pump, o2s, A/C comp, alternator, starter, etc.
4. If you run a large stereo, upgrade the "big 3"
http://www.icixsound.com/vb/showthre...ighlight=big+3
5. If you do the above and STILL have issues, pay someone to find your short.
6. If there is no short, buy a HO alternator.
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Old Jul 11, 2007 | 01:33 PM
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I hate rebuilt alternators from anywhere but the OE manufacturer. I've had waaay too many bad experiences with them (going through 3-6 units before getting a good one, etc.). I just go straight to GM now.


Moving to General Maintenance.....
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Old Jul 11, 2007 | 02:02 PM
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Thanks for your replys guys. Not big stereo.

I guess Im going to have to take it into GM. It would be kinda nice to have my car work with out getting my hands cut up.

Any ideas how much it would cost for install and labor?
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Old Jul 11, 2007 | 02:09 PM
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Ok install is 125 and part is 325 from a Chevy dealer. I guess thats not terrible
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Old Jul 12, 2007 | 12:15 AM
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lifetime warranty on parts + labor = worthwhile to me. Good luck!
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Old Jul 12, 2007 | 12:18 AM
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450 for alternator work??

I went through about 3 also before I got a good one. I even did the free "electrical test" at pep boys and they said everything was ok. Right now I have a Bosce in there seems to work well
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Old Jul 12, 2007 | 12:21 AM
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Originally Posted by jmilz28
You have a couple of issues to address:

1. Secure your battery and cables
2. Duralast alternators = suckage. Delco rolls some shitty ones now and then but overall are good and getting better.
3. If you have a GM dealer install an alternator, you get a lifetime warranty part AND labor. Ask me how I know. Do it once, do it right. I did all the lifetime stuff on my car - water pump, o2s, A/C comp, alternator, starter, etc.
4. If you run a large stereo, upgrade the "big 3"
http://www.icixsound.com/vb/showthre...ighlight=big+3
5. If you do the above and STILL have issues, pay someone to find your short.
6. If there is no short, buy a HO alternator.
warranty *****
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Old Aug 23, 2018 | 10:28 PM
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Did u figure your problem out I'm having the same issue. I reolaced the battery and belt.
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