Replacing Rear Main Seal
Best way is to leave the cover on the engine in proper alignment, pull the old seal, clean both the seal housing as well as the crank sealing surface, then use the J-41479 tool to ease the new seal into place. We found a new one on eBay for $75 a while back and it's been worth the money.
The seals I've installed had instructions specifying a light coat of motor oil on the *exterior* of the new seal, where it seats into the seal housing. Crank surface should be completely clean and dry, and don't oil the new seal's crank lips at all.
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Best way is to leave the cover on the engine in proper alignment, pull the old seal, clean both the seal housing as well as the crank sealing surface, then use the J-41479 tool to ease the new seal into place. We found a new one on eBay for $75 a while back and it's been worth the money.
The seals I've installed had instructions specifying a light coat of motor oil on the *exterior* of the new seal, where it seats into the seal housing. Crank surface should be completely clean and dry, and don't oil the new seal's crank lips at all.
Never install a seal DRY on its sealing surface. And use the proper installing tool like posted above. The rear adapter must be centered in the crank JOURNAL and cant be done once removed. Seals are always lubed on the rotating mating surfacees. I never heard any seal company instruct a seal replacement DRY . Just my .02$
These are teflon coated lip seals, they go on the crank journal completely dry, otherwise there will be no transfer of the teflon to the crank. By the Felpro rear main seal (p/n - BS40640) and install it dry, be sure and read the instructions, everything you need to do and know is explained there, it also comes with the white install tool. DO NOT remove it from the seal. These are double reverse lip seals, the seal lips need to lay on the crank properly to work. This is why so many have problems. Once again, DO NOT take the plastic install tool out of the seal. Just install the seal as it comes out of the box after reading the instructions. Teflon lip seals have been used for awhile now on these engines..... ever since they switched from the Olive drab green seals.
I wouldn't waste time pulling the rear cover, no need to. Just remove the old seal with methods mentioned above and install the New. It wouldn't hurt to use an anerobic sealant like Loctite 518 on the O.D. of the seal before installing it into the rear cover. The NEW revised GM seals, also the same supplied in the Felpro line, have far less press and can almost be pushed in by hand. The Loctite 518 helps to hold them in place.


Last edited by tom falco; Jan 21, 2010 at 05:23 AM.
Lubricate the outside diameter (OD) of the oil seal (1) with clean engine oil. DO NOT allow oil or other lubricants to contact the seal surface.
Lubricate the rear cover oil seal bore with clean engine oil. DO NOT allow oil or other lubricants to contact the crankshaft surface.
Lubricate the outside diameter (OD) of the oil seal (1) with clean engine oil. DO NOT allow oil or other lubricants to contact the seal surface.
Lubricate the rear cover oil seal bore with clean engine oil. DO NOT allow oil or other lubricants to contact the crankshaft surface.
I did a post on this about a year and half ago to show the differences, there are pics somewhere, I am too lazy to search for them.....
The old Olive green seals used in the front and back of the engine used to install very, very tight in the covers. The NEW black seals darn near push in with your fingers, at least in the rear. When they made the switch alot of people were uncomfortable with the install (fitment) of the NEW seal. I would not put oil the O.D. (outside dimension) on those, they already fit sort of sloppy. BTW, Chrysler has recommended for many years to put Loctite 518 on their rubber coated cam/crank seals during service (outside only - cover side). I have done it many times, it works, they don't come out, and when you have to take them out, they are a b**ch. The 518 sets up and defintely holds them in place. Just my $.02 which is only worth about $.0005.
http://i600.photobucket.com/albums/t...amily303-1.jpg
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http://i600.photobucket.com/albums/t.../family306.jpg
Here is a rear seal that has turbine grooves that actually push the oil back so it does not seep out of the rear of the crank and ruin the clutch. They also let oil enter behind the first lip. So either way the second the engine is stated oil is in the seal. So why does it matter if its pre loubed. Hope this helps. Peace Tom
Last edited by tom falco; Jan 21, 2010 at 06:52 PM.
http://i600.photobucket.com/albums/t...amily303-1.jpg
http://i600.photobucket.com/albums/t.../family304.jpg
http://i600.photobucket.com/albums/t.../family306.jpg
Here is a rear seal that has turbine grooves that actually push the oil back so it does not seep out of the rear of the crank and ruin the clutch. They also let oil enter behind the first lip. So either way the second the engine is stated oil is in the seal. So why does it matter if its pre loubed. Hope this helps. Peace Tom
I have installed many dry on these engines and they don't leak. BTW, teflon is a lubricant, right?
In the end, I suppose whatever works is the right way.





