Car wont start after manifold swap
I'm at a loss at the moment, I was wondering if anyone has any insight as to what might of gone wrong during the install, anything in the vicinity that I can look into that might have gotten disconnected/damaged, or maybe has come across this problem before? I'd really like to try and avoid it, but I guess I'm gonna have to pull the manifold back out tomorrow to see if something behind it got disconnected or what...
Torque wrench and manual cost $$ but not as much as a new intake.
Torque wrench and manual cost $$ but not as much as a new intake.
There's a picture of the intake showing the bolt sequence, the torque value for 1st pass is 44 in/lb and 2nd pass is 89 in/lb. Ignore the part about hand tight, you're dealing with plastic and aluminum...beg/borrow/buy a torque wrench that can do 44 and 89 in/lbs.
I'd get new intake gaskets, parts stores usually have or can quickly get FelPro sets.
Good luck!
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As for the OP, the only thing I can think of that wouldn't be obvious as far as electrical that could be the issue, is the ground wires on the back of the driver side head since I'm guessing you checked the fuses....You DID check the fuses, right?
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Some people embrace that whole School of Hard Knocks thing rather than reading manuals, but it's an expensive way to learn.
thanks for the help but i knew it was a leak ...thats why i didnt sit there and let the engine rev like crazy.. I got the bbk very cheap and did some custom port work. I work on jet ski engines all the time and its very easy to find leaks on those. I knew what the problem was but tomm im going to undo the manifold and follow the torque spec and see what happens.

Now lets see if we can do what you ask and help you fix your car. An air leak is NOT going to keep your car from starting after an intake change. You said no sound coming from the FP so lets start there. Check your FP fuse and give a good look at all of your elec. connections around the intake. Make sure the coil packs are fully plugged in. Just take your time.
Last edited by Anthony Williams; May 28, 2011 at 11:33 PM.
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Now lets see if we can do what you ask and help you fix your car. An air leak is NOT going to keep your car from starting after an intake change. You said no sound coming from the FP so lets start there. Check your FP fuse and give a good look at all of your elec. connections around the intake. Make sure the coil packs are fully plugged in. Just take your time.
Second, there IS something wrong with it. It doesn't flow well, first off, and second, its aluminum, so it headsoaks much worse than the plastic, which results in lost power once it gets hot and heats the air charge. Pretty common sense stuff right there.
Making more power on a single dyno run with the hood up and a fan blowing across the engine is one thing.
Making more power in a 30+ minute road course session w/ the hood closed is another matter entirely.



