pulley install problems
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From: Clermont, FL
pulley install problems ok i bought the M16 Sz, 120mm L, 2mm Pitch bolt as per everyones recommendation but for some reason Im having some issues threading it into the crank...one thing i noticed is that its only about 1/2 in longer than the stocker so im not quite sure if thats long enough...anywayz the first two threads of the new bolt were tore up after i tried to seat the pulley. Anyone got an explanation? btw the crank threads arent messed up just the bolt threads so i have to order a new one but should i order a 130-140mm one? or is it just me?
when ready to re install I get two new crank bolts from dealer and weld a 5/8 x 4 in bolt to head of one ,
( will need to grind down the washer on stock bolt so that it will fit threw the pulley) screw the welded crank bolt in to crank slide a socket( one that will just fit inside the pulley- to use as a guide to start pulley stright ) over the welded 5/8 bolt ,use this to pull the puller back on this way you are not puting much strain on the threads inside the crank Lubricate and mount the ASP pulley onto the snout. Once it is pressed close to flush ( about 1/8 being flush) then install old bolt and tighten it to 240 ft. lbs. or until it is completely seated on the crank snout. Afterwards, REMOVE THE STOCK BOLT and replace it with the NEW CRANK BOLT. You will tighten the NEW bolt to 37 ft. lbs. and then turn it an >>additonal 120 degrees.<<<
hope this helps Johnny
ps:: I install a new seal any time I remove a pulley($10.00 and 10 minutes now is better than haveing a leak and haveing to remve pulley again
may make a tool to hold flywheel
hope the drawing of tool is understandable
use a 1/8 x 2 flat bar about 12 in long insert into flywheel threw the round hole in botton of bellhouseing ,the notch in side will hold tool in place
PS: THE DRAWING DOES NOT SHOW UP CORRECT ,it should be about 2 in wide all the way down
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( will need to grind down the washer on stock bolt so that it will fit threw the pulley) screw the welded crank bolt in to crank slide a socket( one that will just fit inside the pulley- to use as a guide to start pulley stright ) over the welded 5/8 bolt ,use this to pull the puller back on this way you are not puting much strain on the threads inside the crank Lubricate and mount the ASP pulley onto the snout. Once it is pressed close to flush ( about 1/8 being flush) then install old bolt and tighten it to 240 ft. lbs. or until it is completely seated on the crank snout. Afterwards, REMOVE THE STOCK BOLT and replace it with the NEW CRANK BOLT. You will tighten the NEW bolt to 37 ft. lbs. and then turn it an >>additonal 120 degrees.<<<
hope this helps Johnny
ps:: I install a new seal any time I remove a pulley($10.00 and 10 minutes now is better than haveing a leak and haveing to remve pulley again
may make a tool to hold flywheel
hope the drawing of tool is understandable
use a 1/8 x 2 flat bar about 12 in long insert into flywheel threw the round hole in botton of bellhouseing ,the notch in side will hold tool in place
PS: THE DRAWING DOES NOT SHOW UP CORRECT ,it should be about 2 in wide all the way down
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works pretty well 
