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ported & polished Throttlebody vs 80mm ??

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Old Apr 25, 2004 | 03:19 PM
  #21  
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Originally Posted by Jason 98 TA
We are finishing up our bigger blade ported stock housing throttle bodies that should be ready in about another week! Pricing will be $179 with the larger blade!
any word on these?
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Old Apr 28, 2004 | 12:43 AM
  #22  
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Originally Posted by Larry
How would an 80mm throttle body improve flow with only the stock 66.2 mm equivalent diameter mass air body?

I've read posts saying the factory mass air is big enough to support 500 hp. If this is true then the factory throttle body is larger than a factory mass air body eliminating it as a restriction.
Yea I wonder about that big enough part lol. I don't believe it's a coincidence the Z06 ships with a better flowing 85 mm unit.


Oh and my Bauer piece is a work of art, and I can feel the pull away from stock at upper RPMs and I've only started to mod. Besides Stellar customer service.
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Old Apr 28, 2004 | 12:51 AM
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I know that air velocity is really more important than the whole amount of air going in....

I think of it like this....
lots of water through a big pipe...or thru a smaller pipe...
same amount of water...just more pressure.....so it will flow better with more pressure(put your thumbslightly over the end of a garden hose and see how much more distance you get.....) but the question is where does that benefit change to not enough..... if I go too big...then the lack of velocity causes me to lose power...but I dont know where that point is...and thats what I am trying to figure out.... I think??
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Old Apr 28, 2004 | 02:52 AM
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I know what u mean! the thing is as a maketing tool I found it weird (Tricky) that FAST made a 78mm and a 90mm but no 80mm to monopolyse the TB sales.

BBK has a 80mm intake but it is Alum. and we all know about heat soak.

I still have my stock TB and I'm thinking of porting it then doing a back to back BBK VS ported TB dynos and put this whole question to rest OAFA.
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Old Apr 28, 2004 | 07:00 AM
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Originally Posted by soundengineer
I know that air velocity is really more important than the whole amount of air going in....

I think of it like this....
lots of water through a big pipe...or thru a smaller pipe...
same amount of water...just more pressure.....so it will flow better with more pressure(put your thumbslightly over the end of a garden hose and see how much more distance you get.....) but the question is where does that benefit change to not enough..... if I go too big...then the lack of velocity causes me to lose power...but I dont know where that point is...and thats what I am trying to figure out....
I think??

I think you have that reversed. Power comes from pumping more air thru the engine (and adding the correct amount of fuel to make it interesting).

Water flowing thru a hose under many psi of pressure isn't too similar to an engine operating at a very slight vacuum (at WOT). Holding your thumb partly over the hose end will increase the time it takes to fill a pail with water even with the higher velocity water because it causes a flow restrictioin. The analogy says the engines will also get less air in the same amount of time, so less power.
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Old Apr 29, 2004 | 12:48 AM
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Originally Posted by Old SStroker
I think you have that reversed. Power comes from pumping more air thru the engine (and adding the correct amount of fuel to make it interesting).

Water flowing thru a hose under many psi of pressure isn't too similar to an engine operating at a very slight vacuum (at WOT). Holding your thumb partly over the hose end will increase the time it takes to fill a pail with water even with the higher velocity water because it causes a flow restrictioin. The analogy says the engines will also get less air in the same amount of time, so less power.
couldn't have said it better myself
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Old Apr 29, 2004 | 04:31 PM
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Originally Posted by Old SStroker
Water flowing thru a hose under many psi of pressure isn't too similar to an engine operating at a very slight vacuum (at WOT). Holding your thumb partly over the hose end will increase the time it takes to fill a pail with water even with the higher velocity water because it causes a flow restrictioin. The analogy says the engines will also get less air in the same amount of time, so less power.
several comments:
1) consevation of mass -- even blocking the end of the hose, the mass flow rate in is equal to the mass flow rate out. changing the size of one of the openings increases its velocity to maintain this. (rho)AV = (rho)AV rho is the density and stays constant. the velocity increases to make up for the decreased velocity.

2) i have done an experiment on the flow loss of a system based on the shape of the exit. comment 1 assumes ideal conditions (frictionless flow, etc, etc). the part that matters in filling the bucket (from the experiment i did) is the shape of the nozzle, not the size. we changed the shape of the nozzle from flat to a smaller end that was tappered and the smaller/tappered end flowed faster and more efficiently. size is not everything.
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Old Apr 29, 2004 | 04:39 PM
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So I hit the nail on the head???
If I increase velocity...then I am better than if I just make the hole bigger and lose velocity possibly???

and my thumb on the hose was not a total blockage...just a slight to get pressure and velocity......

so I understand more about this stuff than I thought I knew....Its just simple physics???
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Old Apr 29, 2004 | 09:09 PM
  #29  
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Originally Posted by raceguy333
several comments:
1) consevation of mass -- even blocking the end of the hose, the mass flow rate in is equal to the mass flow rate out. changing the size of one of the openings increases its velocity to maintain this. (rho)AV = (rho)AV rho is the density and stays constant. the velocity increases to make up for the decreased velocity.

2) i have done an experiment on the flow loss of a system based on the shape of the exit. comment 1 assumes ideal conditions (frictionless flow, etc, etc). the part that matters in filling the bucket (from the experiment i did) is the shape of the nozzle, not the size. we changed the shape of the nozzle from flat to a smaller end that was tappered and the smaller/tappered end flowed faster and more efficiently. size is not everything.
1) I agree mass flow out = mass flow in. So if you press your thumb firmly enough on the end of the water hose to completely stop the flow, mass flow out is zero, and mass flow into the hose is approximately zero (hose may expand slightly). How does that fill the bucket?

Of course, using incompressible flow (water) analogies for compressible flow (air) isn't a very good idea, is it?

2) I always liked working with frictionless flow. It has so many real applications in the internal combustion engine and vehicle aerodynamics.

Cup "plate engine" guys find quite a few things orifice or nozzle shape can do to modify flow.

3) Size may not be everything, but sometimes it's the easiest way to the "prize". displacement, restrictor plate opening, throttle body or carb bore, depth of pockets, and the other obvious ones.

Last edited by Old SStroker; Apr 29, 2004 at 09:24 PM.
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Old Apr 29, 2004 | 09:23 PM
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Originally Posted by soundengineer
So I hit the nail on the head???
If I increase velocity...then I am better than if I just make the hole bigger and lose velocity possibly???

and my thumb on the hose was not a total blockage...just a slight to get pressure and velocity......

so I understand more about this stuff than I thought I knew....Its just simple physics???
I wasn't very clear before, I guess. Restricting the flow of air into the intake manifold by decreasing the opening area (throttle body) decreases the amount of power the engine makes.

The engine will "suck harder" at wide open throttle (WOT), and intake manifold vacuum will be higher, velocity throught the smallest cross-section of the intake, the TB will be higher, but total air flow, and therefore power will be down. If that is your goal, by all means 'un-port' your throttle body. Actually, GM did a similar thing on 4.3L V6 engine. They used a larger (V8) TB and put a "tumor" on the back side of the blade which limits the effective area when the blade is wide open. It flows about 75% of the air a tumorless TB flows. Of course it's only feeding 75% of the displacement of a 350 V8.
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Old Apr 29, 2004 | 10:01 PM
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Originally Posted by Old SStroker
1)So if you press your thumb firmly enough on the end of the water hose to completely stop the flow, mass flow out is zero, and mass flow into the hose is approximately zero (hose may expand slightly). How does that fill the bucket?

2) I always liked working with frictionless flow. It has so many real applications in the internal combustion engine and vehicle aerodynamics.
1) you said partially block... total blockage is different..

2) the nozzle experiment does not assume frictionless... it was done in real-world conditions.. and the affects of a nozzle are due to friction and flow-loss coefficients...
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Old Apr 30, 2004 | 12:32 AM
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You can try and use physics and conduct experiments all you want. The bottom line is.... porting the throttle body to a larger opening to MATCH the intake manifold opening is the best way to go. Don't go over with a 80mm TB because there is an uneven flow. But then don't restrict it too much with the stock TB. IMO porting the stock TB to match the intake manifold is the best way to get better results...that is what I did. Like i stated earlier...I went from a 13.59 to a 13.15 ET with a ported throttle body and TB bypass. This was my experiment with my LS1, NOT A WATERHOSE!!!!!!
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Old Apr 30, 2004 | 12:38 AM
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thats all and well...but I'mtalking about a modded motor...and how can you say a ported stock is better when you have not doe the 80mm and compared on the dyno and the track???

and FYI...
The waterhose was used because in an engine...air acts more like fluid dynamics than it does like air.... and is matching it?? or going larger to fit the pressure idea???
its really all about velocity...
and I'm trying to find out where that fine line is between volume and velocity is...for my engine...


and now I'm starting to consider the 90mm and fast stlye intakes...
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Old Apr 30, 2004 | 12:43 AM
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you know...this really mihgt make a good discussion topic.....maybe I should try to make this into a discussion thread sometime....
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Old Apr 30, 2004 | 12:45 PM
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Originally Posted by TRAGIC
You can try and use physics and conduct experiments all you want. The bottom line is.... porting the throttle body to a larger opening to MATCH the intake manifold opening is the best way to go. Don't go over with a 80mm TB because there is an uneven flow. But then don't restrict it too much with the stock TB. IMO porting the stock TB to match the intake manifold is the best way to get better results...that is what I did. Like i stated earlier...I went from a 13.59 to a 13.15 ET with a ported throttle body and TB bypass. This was my experiment with my LS1, NOT A WATERHOSE!!!!!!
Who ported your TB? It seems like that stocker was really holding you back. 4 tenths is unheard of. Way to go.
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Old Apr 30, 2004 | 01:39 PM
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Originally Posted by Dear John
Who ported your TB? It seems like that stocker was really holding you back. 4 tenths is unheard of. Way to go.
My throttle body was ported by Mike Marillo from San Antonio TX. Mike machined ported it not by hand. He is a well known racer because of his fast mustang, but does alot of dyno tuning on LS1's. He works wonders with his tuning. Can't wait to get mine done, I better start saving pennies because its a minimum of $200. I better get some sticky tires while i'm at it.
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Old Apr 30, 2004 | 08:13 PM
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Can you PM me some contact info. Hook a brotha up.
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Old May 1, 2004 | 05:38 AM
  #38  
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THe 80 MM BBk has a spacer before the intake. So the blades can open fully (As the intake is 75mm). The whole idea of porting is to increase the CFM draw capacity of the TB. IMO a ported TB with equal CFM capacity as a BBK will work as well. BBK doesn't achieve it's full potential with the LS1/LS6 manifold.
BBK has an 80mm intake but it is alum.
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