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04 Sierra 5.3 Header leak

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Old Feb 12, 2020 | 04:05 PM
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Default 04 Sierra 5.3 Header leak

I have Pace Setter shortys on my 04 sierra mounted w the provided bolts and paper gaskets w ultra copper on both sides (per instructions) The bolts have loosened up a handful of times and Im 99% sure Ive traced the leak to driver's bank rear bottom of flange, hole 7. To describe the leak, it's noticeable under a load but you cant hear it with the radio on. I dont have many miles on the headers, maybe a few thousand. Im not sure if it has gotten worse over time or is just starting to bug the hell out of me.

I want to take the truck on a 600 mile round trip this weekend but am worried about the gasket blowing out worse and getting stranded with a bad exhaust leak. Obv wouldn't be pounding on it. What are your guys' thoughts on the matter? Was gonna snug up the bolts one final time before departure.

PS I have a set of Percys dead soft aluminum gaskets and stage 8 locking bolts sitting here (despite reading MLS are the best). Just waiting on warmer weather since I am planning on having the flanges milled while Im at it. This truck isnt a daily driver and only sees a few thousand miles a year.


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Old Feb 12, 2020 | 06:28 PM
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i'm not sure how an exhaust leak would strand you.

just slap some gm mls exhaust gaskets on there and run it.
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Old Feb 12, 2020 | 06:40 PM
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Guess ill try to be more specific?

is it possible (from my previous description) to blow out the gasket creating a leak that you wouldnt want to drive with?

Dont have time to do the gaskets right now. Its either take my truck or try and borrow another one

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Old Feb 12, 2020 | 07:07 PM
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The absolute worst is a real noisy leak, nothing to sideline the car. It will never be a single cylinder straight pipe sound, just maybe a 1/16'" gap max, just guessing, likely not even that. Just drive it, then fix it when you can.
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Old Feb 12, 2020 | 07:08 PM
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Thanks man think Ill go for it
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