Generation III External Engine LS1 | LS6 | Bolt-Ons | Intakes | Exhaust | Ignition | Accessories
Sponsored by:
Sponsored by:

Problem installing new idler pulley

Thread Tools
 
Search this Thread
 
Old Apr 2, 2006 | 11:07 PM
  #1  
Jason Novak's Avatar
Thread Starter
Launching!
20 Year Member
 
Joined: Jan 2003
Posts: 254
Likes: 1
From: Rice Lake, WI
Default Problem installing new idler pulley

I bought a replacement idler pulley from napa but had a problem installing it using the existing front and back plates ... the dome on the front of the pulley was different, and front plate didn't fit correctly. I managed to screw up the back plate putting the original back one back on. Hopefully they sell plates that work with it ... has anyone else run into this?

http://www.napaonline.com/MasterPage...rtNum=12564401
Reply
Old Apr 3, 2006 | 05:49 AM
  #2  
1QUIKWS6's Avatar
TECH Addict
20 Year Member
Photogenic
Photoriffic
Active Streak: 30 Days
iTrader: (64)
 
Joined: Mar 2002
Posts: 2,382
Likes: 19
From: USA
Default

All I can say is check to make sure they gave you the right Idler Pulley. There are (2) on the car that look alike. When I went to replace my tensioner pulley (I am assuming this is the one you are replacing) I bought what they ststed was the correct P/N for the pulley at Advanced Auto.

When I got it back home I ran into problems with the offset being wrong and pretty much the same things you saw. The center boss was shorter and it made the pulley actually bottom out around the outer edge when the center bolt was tightened.

After some research I found that they sold me the idler pulley that is right above the alternator. I took it back, but they stated that was the only P/N they listed and it was supposedly for the tensioner.

I just returned it and bought one from GM for $15. Since then I bought an aluminum version that I had chromed and it also has a bearing that is capable of replacement - so next time the bearing goes - all I have to do is put in a new one and not replace the entire pulley

-Jay-
Reply
Old Apr 3, 2006 | 10:03 AM
  #3  
Jason Novak's Avatar
Thread Starter
Launching!
20 Year Member
 
Joined: Jan 2003
Posts: 254
Likes: 1
From: Rice Lake, WI
Default

I was using the tutorial at install university, the GM part number crossed referenced to the part I got so I believe it's the correct one.

I wonder now if the front and back plate are needed? I notice on the box for the new pulley it says:

"The bearing in this product is greased and sealed and therefore does not require the dust cover that m ay be used on the original pulley. Check for interference before reusing the original dust cover".

What do you think?
Reply
Old Apr 3, 2006 | 10:47 AM
  #4  
1QUIKWS6's Avatar
TECH Addict
20 Year Member
Photogenic
Photoriffic
Active Streak: 30 Days
iTrader: (64)
 
Joined: Mar 2002
Posts: 2,382
Likes: 19
From: USA
Default

Sounds as if they may be it allthough I thought the original bearing was sealed which is one of the problems - no way to grease the bearing manually periodically?
Reply
Old Apr 3, 2006 | 07:10 PM
  #5  
ILLWS6's Avatar
11 Second Club
iTrader: (13)
 
Joined: Jul 2003
Posts: 213
Likes: 0
Default

I had the same problem. For whatever reason, GM used two different idler pulleys on the LS1. I tried several different auto parts stores and got ones from different manufacturers. None of them fit. I had to get it from the dealer and even they got me the wrong one the first time. Bring your original one with you and make sure they match exactly. I didn't save the reciept so I don't have a part number.
Robert
Reply
Old Apr 5, 2006 | 06:24 PM
  #6  
Jason Novak's Avatar
Thread Starter
Launching!
20 Year Member
 
Joined: Jan 2003
Posts: 254
Likes: 1
From: Rice Lake, WI
Default

Just an update ... the guy at the parts store said it doesn't use the dust plate, but when I tried it without the rear plate it doesn't line up right ... and of course my rear plate is bad so I had to order a new pulley from GM to get the plates, they don't sell them seperately.
Reply




All times are GMT -5. The time now is 12:22 AM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE