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Old May 30, 2006 | 09:52 AM
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Default Egr Hole

Purchased a set of Pacesetter offroad headers with out EGR provisions. Just curious on best way to cover EGR hole in intake manifold.....
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Old May 30, 2006 | 10:18 AM
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Originally Posted by drkbluls1
Purchased a set of Pacesetter offroad headers with out EGR provisions. Just curious on best way to cover EGR hole in intake manifold.....
I used an expander plug from Napa. You screw the nut down and the plug expands.

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Old May 30, 2006 | 10:36 AM
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Looks pretty good. Quick simple fix.
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Old May 30, 2006 | 11:09 AM
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Originally Posted by WestSide
I used an expander plug from Napa. You screw the nut down and the plug expands.


I should have looked around a little more for something like that. I originally used an Earl's plug and ground it off a bit on the inside of the intake...that was before I spent the cash for my FAST 90mm.
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Old May 30, 2006 | 11:55 AM
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Just went out and got the plug, works great! thanks guys!!
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Old May 30, 2006 | 12:02 PM
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do you have a service engine light or did you get it tuned?
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Old May 30, 2006 | 12:19 PM
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SES is on, No rear o2 sensors, No AIR and no EGR..... No exhaust either, dam Ebay places!!!!
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Old May 30, 2006 | 01:55 PM
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I'm searchin all over for that expander plug and I can't find it here !!
what should I do !! any bright ideas !!!
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Old May 30, 2006 | 02:32 PM
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got mine at autozone! 2.99 its the 1 1/4 tp 1 3/8 plug, worked perfect, checker has them too. its dorman part # 571-007 or alt part # 02601
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Old May 30, 2006 | 03:32 PM
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Originally Posted by the_beast
I'm searchin all over for that expander plug and I can't find it here !!
what should I do !! any bright ideas !!!
do you live in a cave? ... you should be able to find the adj. 1-3/8" plug at any of your local auto parts store
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Old May 30, 2006 | 11:21 PM
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i used a drain plug for mine , had to make slight alterarions to it, but i think it seals better then anything else after i did my little mods to it. i had to get a smaller washer because the one that came with the plug wouldnt fit, and i had to cut a rubber rib out . any hardware store should have it, i just brought my egr gasket with me found a plug the same size 2$ ,mine sticks up more then the one pictured though i got a wingnut showing on top.. no taller then the egr setup though
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Old May 30, 2006 | 11:46 PM
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Originally Posted by the_beast
I'm searchin all over for that expander plug and I can't find it here !!
what should I do !! any bright ideas !!!
It's actually called an "adjustable freeze plug".


Originally Posted by WestSide
I used an expander plug from Napa. You screw the nut down and the plug expands.
You mind if I link that picture in the EGR/AIR FAQ? That's a really good one.
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Old May 31, 2006 | 04:32 PM
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Originally Posted by TheBlurLS1
It's actually called an "adjustable freeze plug".
You mind if I link that picture in the EGR/AIR FAQ? That's a really good one.
Go for it!
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