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Starter tab broke off!

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Old Aug 19, 2007 | 03:12 PM
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Default Starter tab broke off!

Is there any way to weld the starter tab back on? I went to start my car and it turned over for about half a second then nothing. Looked under the car and saw the starter just hanging. The outer most ear/tab on the block broke off as well as the opposite tab on the starter. The starter is obviously no big deal because I can just buy a new one...it sucks but at least it is an easy fix. This totally sucks because my car has been down for 2 years while I have been changing the setup then I am finally ready to fire it up and this happens.

Thanks
BPD
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Old Aug 19, 2007 | 05:18 PM
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so the mount on the block broke off as well...?


uh oh...
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Old Aug 19, 2007 | 06:42 PM
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Mine done the same thing , it broke off the outer tab on the starter and the block, Just lucky me i work in a fab shop and Tig welded it back on and then i got a truck starter that has the two long bolts(stronger housing), instead of our (weak)one long and one short bolt.
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Old Aug 19, 2007 | 09:52 PM
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common thing to happen. i dont know if i would trust a weld on the tab..u dont want your flywheel teeth getting all chewed up if it doesnt hold.
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Old Aug 19, 2007 | 10:18 PM
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A weld is stronger that what your welding to ,it they know how to prep the surface and weld!! Mines been welded for a year now and its steal holding just fine. I just cant see spending 1000.00 + for a new block for a 100.00 weld
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Old Aug 19, 2007 | 11:11 PM
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oh my mistake. i thought the piece that broke was actually a piece of the starter. i thought he meant the first tab the bolt goes through...the piece on the starter
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Old Aug 19, 2007 | 11:33 PM
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The ear on the starter broke as well as the block. I just took some pics so I am going to try and post them.

Did you guys have to completely remove the block from the car? It looks like if I remove the header there will be enough room in there for the tig torch.
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Old Aug 19, 2007 | 11:58 PM
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I will try to post pics...I am retarded so don't expect much. OK, evidently I am too retarded to post pictures...here some links.

http://www.fquick.com/garages/viewga...ewimg&id=60624
http://www.fquick.com/garages/viewga...ewimg&id=60628
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Old Aug 20, 2007 | 07:03 AM
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That's the same thing mine done. Do you have the piece that came off the block? And no i did not haft to remove my headers to weld it. there enough room under there to get a tig torch in there.
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Old Aug 20, 2007 | 08:01 AM
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I was lucky... only the tab on the starter broke.
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Old Aug 20, 2007 | 08:19 AM
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ive never had that happen but i broke a tranny houseing on a ford once and had the case tig welded twice its strong. the weld never broke i say get it welded and and see how that goes
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Old Nov 12, 2007 | 07:48 PM
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lemme let yall in on a secret, thats what you call cheap pot metal, its weak, is cast with air pockets,and doesnt weld worth a ****. dont trust a weld on that garbage. i would replace it.
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Old Nov 12, 2007 | 09:15 PM
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In other words its cast aluminum, That's what it looks like when it pored in a mold ,Forged aluminum is done with vacuum to pull the air bubbles out ,The block can be welded if prepped right ,Ive done it and it holding just fine
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Old Nov 12, 2007 | 09:45 PM
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Forged Block Time!!!!!!!!!!!!!!!!!!
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Old Nov 13, 2007 | 07:58 AM
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i wish i knew welding was a legit option... that cast aluminum is so weak i broke the block off where the transmission mounts... crap!! broke all the awy to the r ear main bolt so may not have been worth it
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