A question on math for headers.




Also looking for the same formulas for calculating intake manifold plenum size, and runner length.
Thanks.
There isn't necessarily a "one size fits all" formula for exhaust, especially stepped headers. Some hgher end simulation programs give some help, but it's more results than design. The programs are better with intake than exhaust. Length, area, taper and flow coefficient are addressed.
More importantly, IMO, is whether to use 4 into 1 or 4-2-1 headers. 4-1s are easier to build and probably less sensitive to tuning lengths, but many of the high-end series like Pro Stock and Winston Cup use 4-2-1s.
If I were building a header instead of buying one, I'd seriously consider 4-2-1. There is at least one company that will build you 4-2-1s on your car and tuned to your engine. The bad news is nearly "3 large" to have it done!


