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Pushrod length????

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Old Jan 4, 2009 | 04:03 PM
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Default Pushrod length????

Ok so from what i understand I have to measure for new pushrods....

I am having Pred-z spec me a cam, PRC 5.3L stage 2.5 heads, ls7 lifters....

So from what i understand I have to install the heads/cam and buy the Comp Cams Adjustable Pushrod Checker from TSP. Then check what my pushrod length needs to be then order pushrods?

Is this right? I have to wait to order pushrods after i install heads/cam? Its gonna suck waiting on pushrods...

How hard is it to measure pushrod length?

Im am completely lost on this whole issue.
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Old Jan 4, 2009 | 04:32 PM
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Shamelessly stolen from Vettenuts on Corvetteforum. Just used this procedure yesterday. Works as advertised.


Each turn of the pushrod is 0.050". When fully closed, it is 6.800". This is pushrod "gauge length" so you can't measure it directly as the pushrod length is actually based on the length between the ball ends where the ball end measures 0.140" in diameter. Assuming you are using stock rockers or a non-adjustable rocker with a correctly established wipe pattern.

1. Open the adjustable pushrod to the same length as your stock pushrods
2. Close it down two turns
3. Put your rocker rail on the head
4. Make sure you cylinder (typically #1) is at top dead center on the firing stroke so both valves would be closed
5. Put the pushrod in place on the intake valve and make sure it is in the lifter cup
6. Install the rocker and snug down the bolt (don't need to torque, just make sure it is snug)
7. Lift rocker tip up and down, if it "ticks" the pushrod is too short. If you can't easily move the rocker the pushrod is too long.
8. You can try and adjust the pushrod in place buy my fingers are too fat so I end up pulling the rocker and adjusting the pushrod length. Go either shorter or longer 1/2 turn and try again.
9. You are trying to get to the point where the lifter doesn't "tick tick" with the pushrod in place nor is the rocker snug. When you get the pushrod length such that you just barely get rid of the "tick tick", you have found "zero lash".
10. When you have found zero lash, carefully remove the rocker and pushrod without rotating the pushrod.
11. Tighten the pushrod until it is fully closed counting the turns as you go.

To figure out your pushrod length you do the following. Lets assume it took 10-1/2 turns to close the pushrod down to its shortest length after you reached zero lash. Each turn is 0.050".

Your length is then: 6.800" (fully closed length) + 10.5 X 0.050" (number of turns times the length change per turn) = pushrod length minus preload. So for this case:

6.800 +10.5 X 0.050 = 7.325"

This is the length you measured to zero lash without any lifter preload. Now lets say you want to have 0.075" lifter preload, you add that to the measured number and you end up with 7.400" pushrods.

Now repeat for the exhaust valve to verify the length. If you have something like Yella Terra's, it is the same procedure but you must snug down the rocker pair rather than the single rocker.
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Old Jan 4, 2009 | 04:49 PM
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Well that helped out alot.....not as bad as i thought it would be......

Thanks man
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Old Jan 4, 2009 | 04:58 PM
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Yes, he has helped out many folks. If he gives you advice, just follow it.
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Old Jan 4, 2009 | 06:23 PM
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Originally Posted by Uncle John
Yes, he has helped out many folks. If he gives you advice, just follow it.
Thanks, that is good to hear it helped.

Pushrods should be the last part you order. Once the heads are on, you can measure and order. Last time I did my car I ordered the pushrods once the heads were on and then continued buttoning up the front end (radiator, exhaust, etc.) and by the time I was ready for pushrods they were there.
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