WTF! ARP head bolt snapped!!!!
Was torqueing my new head to my block today.
I bought ARP LS2 style bolts for my '04 LQ4. Anyways, i cleaned all the threads, blew out all the holes etc. Everything was clean.
I was torqueing them all down, and my last 8mm upper bolt, (being torqued to 29lb ft w/ 30wt oil) felt like it was going nowhere. I checked my wrench settings, and checked my others, all were perfect. Then tried to torque it again and the ******* bolt snapped!
There 40% of the bolt in my friggen block still. These are BRAND NEW BOLTS. I bought them 2 weeks ago, finally getting my heads on and now this.
Is this ARP warranty? Wtf do i do about getting the half a bolt in my block out! I Bought ARP bolts specifically so i wouldnt have to worry about this.

I have a felpro 1161 MLS headgasket under the head. If i loosen my bolts, is the gasket now not usable?
Looking for some insight. Im beyond pissed at this.
Last edited by slws608; Mar 5, 2009 at 10:45 PM.
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When was your torque wrench last calibrated? What is the range of the torque wrench?
It may not be an issue with the bolt itself, but the torque wrench you are using.
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Anyways, yeah, I'd run by a machine shop if you can or just get a bolt extractor and do it yourself.
Also, I wouldn't use the head gasket now. Once it's compressed once it's done and you fully compressed it here it sounds like, less one bolt.
As stated by others, without the cylinder head, there should be no 'load' on the threads, unless it is 'bottomed out' on something inside the hole.
If that doesn't work, gently rap on the remaining bolt/threads with a small brass punch, as the threads may be temporarily 'locked' from stretching during torqueing. Then try the above process once more.
If that still won't work, then you can move on to some type of slotting/grooving/extractor/drilling/tapping, or other appropriate measures for extracting a STUCK bolt.
Call ARP and they will probably send you a free bolt. They will probably also recommend not to use engine oil but instead use their moly lube which allows more accurate torque readings compared to engine oil. You can actually feel the difference between the two when torquing them down.
Thanks for the insight here, i called ARP to get their opinion on what i should be doing. Their mailing me a replacement bolt.
Spoke with the guys at work, and we figure im safe to lift the head and re-use my gasket as it hasnt been through any head cycles, and its been tqed less then a day.
Im going to attempt to remove the bolt today, then im going to re-torque the bolts all but the 1.
Plan on buying new taps to clean holes and im going to buy a new tq. wrench.
As for the oil, my coworker has been building LS1's for years and has assured me 30wt oil will give me no problems. I trust him, so im using the 30wt oil.
Elias, im gonna try to get it out myself, machine shops aint cheap
Thanks for the insight here, i called ARP to get their opinion on what i should be doing. Their mailing me a replacement bolt.
Spoke with the guys at work, and we figure im safe to lift the head and re-use my gasket as it hasnt been through any head cycles, and its been tqed less then a day.
Im going to attempt to remove the bolt today, then im going to re-torque the bolts all but the 1.
Plan on buying new taps to clean holes and im going to buy a new tq. wrench.
As for the oil, my coworker has been building LS1's for years and has assured me 30wt oil will give me no problems. I trust him, so im using the 30wt oil.
Elias, im gonna try to get it out myself, machine shops aint cheap

Also, I've never found the top threads to be strong enough to hold anything over 30-35 ft lbs much less snap an ARP bolt in half. There had to be trash down in that hole that bottomed out the bolt. No way the block itself did that on the top M8 bolts.
Also, I've never found the top threads to be strong enough to hold anything over 30-35 ft lbs much less snap an ARP bolt in half. There had to be trash down in that hole that bottomed out the bolt. No way the block itself did that on the top M8 bolts.
There was nothing in the holes, im sure it was a bad bolt. Its an iron block btw.









