A little background :The car is a 99 FRC vette. Its a 346ci with eagle forged crank/rods, and diamond pistons. Pistons are stock cr units that have been flycut .080". Heads are prc 227's with 52cc chambers. Cam is a pat G custom grind 236/244 .609/.612 114lsa. The shortblock was in the owners previous car 317 heads a a 224/230 futral cam it made around 600/650 on 11#. He got the vette and we swapped heads and cam on the motor and stuck it in. The car has been running great for about 2500 miles with that combo. The car put down 605rwhp with a 125 shot on a safe tune. About 2 weeks ago we started having a rattle/vibration which we though was coming from the tq tube or the clutch. We went over everything and it checked out ok. About 5 days ago the noise got really loud. We could deffinately hear it coming from the motor now. We pulled the plugs and found # 3,5,7 had cracked/broken porcelin and 3 & 7 had broked/melted straps on the plugs. We pulled the driver side head off, the vale train, head and pistons looked fine and were tight in the cylinders, the walls still looked freahly machined. We spun the motor over with the head off and the noise was gone. We slapped the head back on and put the valve train back together. Its now making the same noise as before even just spinning it with the starter. Im at the point where we are out of ideas. It has a sound like something is hitting the windage tray but only with the head off. I dont see any bent valves or signs of them being bent but im running out of ideas. Oil pressure is still good at aroud 40psi during crank/idle. Cut the filter open and drained the oil, no metal in either. Any ideas of what it could be? Heres a pic of the plugs (these are tr6 and we've swapped to br7's now)
And here is the dyno video from about a month ago.
http://youtu.be/eYUaYF36sRk
Ill get a video tonight of what it sounds like but it just doesnt make any sense.