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5.3 rebuild question ???

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Old Mar 21, 2015 | 10:25 AM
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Default 5.3 rebuild question ???

I have a iron block 5.3 with 139xxx . is it possible to reuse the stock bore size ? & stock pistons/connecting rods.?
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Old Mar 21, 2015 | 10:39 AM
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GM designed the LS engines for 250K so pending proper maintenance your bore taper should be very minimal. You could micrometer the piston skirts (approx. 1/2 inch up from the bottom) and lock the mic to use to set the bore guage and then check each cylinder for taper or out of roundness. Unless you know the history of the engine...who owned it, what vehicle, oil changes...etc then just clean, ball hone, and install new rings. Use dexron ATF to wipe the cylinders clean after honing as well as a few drops to lube the rings on install.
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Old Mar 21, 2015 | 10:44 AM
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my local machine shop says it's impossible & it's a must to get it bored over and new pistons..! I honestly don't believe him because I've seen it done before. plus I never read about such a thing. correct me if I'm wrong
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Old Mar 21, 2015 | 10:53 AM
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Originally Posted by A.R. Shale Targa
GM designed the LS engines for 250K so pending proper maintenance your bore taper should be very minimal. You could micrometer the piston skirts (approx. 1/2 inch up from the bottom) and lock the mic to use to set the bore guage and then check each cylinder for taper or out of roundness. Unless you know the history of the engine...who owned it, what vehicle, oil changes...etc then just clean, ball hone, and install new rings. Use dexron ATF to wipe the cylinders clean after honing as well as a few drops to lube the rings on install.
I can understand if it's completely beat up and destroyed but it's not. I actually think it had potential to continue to service but I rather just rebuild it because I can. all I know of it is it came out of a 03 suburban, 139xxx, good main & rod bearings were good, front cam bearing wasnt satisfying though. when I took the pistons out, they all came out smooth except for Cylinder #1
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Old Mar 22, 2015 | 12:07 PM
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I redid an aluminum 5.3 not too long ago and I reused the pistons, and the aluminum blocks are much, much more prone to ovaling out than the iron blocks.

Unless the bores are that out-of-round on your engine, you should be fine with a clean-up hone and cleaning of the pistons. It is all about measuring and checking for proper clearances. So, either the machine shop is saying that an overbore is necessary because things are out of spec, or they are trying to sell you on some new pistons.
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Old Mar 23, 2015 | 09:41 AM
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Originally Posted by MuhThugga
I redid an aluminum 5.3 not too long ago and I reused the pistons, and the aluminum blocks are much, much more prone to ovaling out than the iron blocks.

Unless the bores are that out-of-round on your engine, you should be fine with a clean-up hone and cleaning of the pistons. It is all about measuring and checking for proper clearances. So, either the machine shop is saying that an overbore is necessary because things are out of spec, or they are trying to sell you on some new pistons.
thank you.. I figured as much
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