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Pushrod diameter for my set up

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Old Mar 20, 2016 | 08:06 PM
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Default Pushrod diameter for my set up

Hello ls1 tech.
Pushrod question.
1999 c5 corvette 5.7 ls1
243(799) heads, morel 5315 lifter, tick sns 2 cam, trunnion kit, btr dual spring kit.

What size pushrod diameter.
5/16 or 3/8? Sounds like 3/8 will not fit with out modification to heads?

What wall thickness 5/16 .080 or .105? Thanks
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Old Mar 20, 2016 | 08:54 PM
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Really depends on rpm. If this is a daily driver and wont see WOT all the time then 5/16 is ok. If racing and seeing high rpm a lot then the 3/8 is much better. I am going to use the 5/16 .080 with my turbo build. TU2 cam, BTR springs ect. And its getting raced but not extreme rpm due to stock bottom end.
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Old Mar 21, 2016 | 06:52 AM
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From: Little Rhody
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Go with 11/32 from Manton that will fit those heads. 3/8 double taper might fit but is a risk since they are expensive and if they don't fit its a do over.

Pushrod thickness has near zero benefit for pushrod stiffness, it is the OD that will make the biggest difference.

Go with 11/32.
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Old Mar 21, 2016 | 08:47 AM
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Cam stops making power around 6400 so I am not reving any higher then that.

The car is daily driven 70% of the time.

The track time it sees is lapping days and auto x, not drag.

I think an 11/32 would be over kill but would like to hear some more people chime in.
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Old Mar 21, 2016 | 05:32 PM
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You could look at the 11/32nds as a 'safe guard' for when you do not want to shift into 5th at the end of that long straight, and are buzzing it up to 6300-6700 revs (yes, even though you are out of the powerband in that scenario), depending on your axle ratio.

BTW; I know where you are coming from, as we road course types are in the vast minority on here, and the drag racers just do not understand that even 450 to the wheels is too much on a road course (even IF the rules allow this or more).
At least until one starts getting into very large, sticky tires ALL AROUND (which last only 2-3 sessions), very expensive Penske/Moton/etc. coilover set ups and suspensions, road racing type limited slips($$$$$) and stupid large, CO$TLY front brakes with ducting

Some on here have told me that even for the occasional times on the street that one spins it up to even 5K, the larger pushrods help out the drivetrain's stability, and helps save the lifters.

Last edited by dailydriver; Mar 25, 2016 at 05:03 PM.
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Old Mar 23, 2016 | 09:43 AM
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Dailydriver you nailed that one on the head.

After contacting tick, cam motion, btr I got the same 5/16 .080 wall response.

Thanks
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Old Mar 23, 2016 | 06:21 PM
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Then I disagree with all three. They want you to buy 5/16 because they don't sell the other size. I saw a change in my dyno curve above 6K RPM with the larger pushrods. Several well known engine builders see the same. You are installing some pretty stiff springs, the 5/16 will flex.

Just in case you want to do some reading: Link
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Old Mar 23, 2016 | 06:50 PM
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Originally Posted by vettenuts
Then I disagree with all three. They want you to buy 5/16 because they don't sell the other size. I saw a change in my dyno curve above 6K RPM with the larger pushrods. Several well known engine builders see the same. You are installing some pretty stiff springs, the 5/16 will flex.

Just in case you want to do some reading: Link
Not quite true. Btr and tick both sell the 3/8 pushrods.

Side note. Do the heads need to be burred out to fit the bigger rods?
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Old Mar 23, 2016 | 07:47 PM
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Wall thickness has only minor effect, OD is by far the significant dimension.
If 11/32" is the largest that fits, use it.
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Old Mar 23, 2016 | 07:56 PM
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3/8" double taper should fit, but drill the head for clearance anyway. It takes 5 minutes a head if they're off the car.
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Old Mar 24, 2016 | 06:35 AM
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Originally Posted by S_M_I_D_D_Y
Not quite true. Btr and tick both sell the 3/8 pushrods.

Side note. Do the heads need to be burred out to fit the bigger rods?
Except 3/8 likely won't fit his heads.
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Old Mar 25, 2016 | 09:01 AM
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you gained a few hp above 6k.
to me I have seen dynos change a few hp just on weather conditions.

I will spend 95% of my time under 6k.

both the cam designer and cam supplier/grinder said 5/16 is perfect for this configuration.
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Old Mar 25, 2016 | 09:59 AM
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Not about hp, its about stability and longevity of the valve train. To each his own.
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Old Mar 25, 2016 | 10:50 PM
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Originally Posted by vettenuts
Not about hp, its about stability and longevity of the valve train. To each his own.
Stability = rpm = mph

Ever read that post that says "dammit my pushrods are too big for my motor to rev and I need to get smaller ones?" Me neither.

Ever read that post that says, "I'm getting valve loft, help me make it stop?"
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Old Mar 25, 2016 | 11:09 PM
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The bigger pushrod the better. For your motor I'd say the 5/16" would be just fine.
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Old Mar 25, 2016 | 11:45 PM
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11/32 Mantons work great for me. They're about $220 shipped straight from Manton. My car made max power at 6k and pulled to 6500 without losing anything. The camaro I had before had 5/16 tsp pushrods in it and the graph got all crappy after 6k which they said was pushrod flex.
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Old Mar 26, 2016 | 11:58 AM
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Just for reference, my engine gains power after 6k. I think that is the vacuum pump though. I guess better to say a flat power curve after 6k. 5/16" pushrods, roller rockers & stainless valves.
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Old Mar 27, 2016 | 08:48 PM
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Heads are off the car.
Any direction to enlarging the hole to accept 3/8?
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Old Mar 27, 2016 | 11:39 PM
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Drill the hole bigger. 1/2" drill bit does the trick.
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Old Mar 28, 2016 | 08:19 AM
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If drilling it 1/2" is the case I am all for this method.
Anyone else have information on this?


A 3/8 push rod is very affordable in comparison to an 11/32.
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