Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Would you clean up the casting flash?

Thread Tools
 
Search this Thread
 
Old Dec 7, 2019 | 12:07 AM
  #1  
Kfxguy's Avatar
Thread Starter
TECH Veteran
5 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Apr 2017
Posts: 4,582
Likes: 759
From: Louisiana
Default Would you clean up the casting flash?

Assembling an aluminum 5.3. Block is bare and cleaned up. Just put cam bearings in. Would you clean up the casting flash before assembly or don’t worry with it?

Next to the lifters



Middle galley

Reply
Old Dec 7, 2019 | 06:53 AM
  #2  
B52bombardier1's Avatar
TECH Fanatic
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2017
Posts: 1,476
Likes: 271
From: Bossier City, Louisiana
Default

Some of those yes, some no. They appear to be brittle pieces but yea, they might never break off to wreak havoc on a bearing somewhere. But since you have the opportunity right now . . . . yes.

Rick
Reply
Old Dec 7, 2019 | 11:17 AM
  #3  
RonSSNova's Avatar
8 Second Club
10 Year Member
Photogenic
Photoriffic
Top Answer: 1
iTrader: (3)
 
Joined: Aug 2011
Posts: 4,732
Likes: 815
From: Portland, OR
Default

Might be a little **** but these alum blocks have sharp edges everywhere on the outside. After slicing my hand maneuvering mine around, I took a small fine tooth file and knocked off all the sharp edges.

My alum 6.2 block had a lot of casting flash inside. Really sloppy casting compared the my LS1 and L33 blocks.
Reply
Old Dec 7, 2019 | 11:26 AM
  #4  
99 Black Bird T/A's Avatar
TECH Senior Member
20 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Nov 2001
Posts: 8,638
Likes: 1,501
Default

While not a hands on engine builder/assembler, I would want all the casting flash or slag clean up and removed. Had several engines built professionally that sort of clean up was part if the professional attention to detail. I can't see anything good coming out of leaving flash etc.

Others may have different views.

Best wishes with your project.
Reply
Old Dec 7, 2019 | 12:42 PM
  #5  
LilJayV10's Avatar
TECH Senior Member
15 Year Member
Liked
Loved
Community Favorite
iTrader: (39)
 
Joined: Apr 2007
Posts: 9,717
Likes: 999
From: Evansville,IN
Default

If the engine is completely apart then absolutely. Removing sharp edges and casting flashes like that helps with oil drain back and reduces the possibility of a stress riser.

Just my .02.
Reply
Old Dec 12, 2019 | 04:03 PM
  #6  
00pooterSS's Avatar
TECH Veteran
15 Year Member
Photogenic
Liked
Community Favorite
iTrader: (40)
 
Joined: Mar 2008
Posts: 4,920
Likes: 531
From: Dallas
Default

Originally Posted by LilJayV10
If the engine is completely apart then absolutely. Removing sharp edges and casting flashes like that helps with oil drain back and reduces the possibility of a stress riser.

Just my .02.
This.
Reply
Old Dec 12, 2019 | 04:06 PM
  #7  
Kfxguy's Avatar
Thread Starter
TECH Veteran
5 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Apr 2017
Posts: 4,582
Likes: 759
From: Louisiana
Default

Already did it. Stuck a vacuum under each area and removed all flashing. Some stuff flaked off easily. Surprises it didn’t fall off sooner.
Reply




All times are GMT -5. The time now is 02:37 AM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-09 14:55:56


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE