Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

warning to those flycutting with the isky tool

Thread Tools
 
Search this Thread
 
Old Apr 9, 2003 | 10:56 AM
  #21  
Paul F's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Nov 2001
Posts: 1,894
Likes: 0
From: Baton Rouge
Default Re: warning to those flycutting with the isky tool

You always use an oversized cutter when doing the reliefs so I don't see a problem unless the pockets aren't deep enough. We've only used the Isky cutter here in the shop with NO problems with the radius around the valve.
Reply
Old Apr 9, 2003 | 11:02 AM
  #22  
Fireball's Avatar
Thread Starter
TECH Senior Member
20 Year Member
iTrader: (21)
 
Joined: Nov 2001
Posts: 8,484
Likes: 0
From: Cecil County Raceway!!!
Default Re: warning to those flycutting with the isky tool

</font><blockquote><font size="1" face="Verdana, Helvetica, sans-serif">quote:</font><hr /><font size="2" face="Verdana, Helvetica, sans-serif">Originally posted by Paul @ Thunder:
<strong> You always use an oversized cutter when doing the reliefs so I don't see a problem unless the pockets aren't deep enough. We've only used the Isky cutter here in the shop with NO problems with the radius around the valve. </strong></font><hr /></blockquote><font size="2" face="Verdana, Helvetica, sans-serif">You all must use some magic. I did exactly the same (oversize cutter) and it don't work. (I followed the advice Geoff gave me when HE sold me the tool for my 2.02 valves). I even tried again (with the damaged pistons) and it barely even makes it to the point where the valve hit. There's nothing difficult here..its basic geometry...if the piston can't come to TDC with the head bolted down like it should be..then the cutter is NOT on the right location on the piston

I hope some of you are SURE you aren't having problems. Don't THINK you are not having problems just becuase the motor is running ok <img border="0" title="" alt="[Razz]" src="gr_images/icons/tongue.gif" />

Funny thing was I never knew I had a problem...car ran good (440 RWHP + 124 mph traps) despite having 5 bent intake valves.
Reply
Old Apr 9, 2003 | 11:18 AM
  #23  
Paul F's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Nov 2001
Posts: 1,894
Likes: 0
From: Baton Rouge
Default Re: warning to those flycutting with the isky tool

Like I said we've used that same tool many times with no problems. The pistons were cut with that tool in my old solid roller motor. That motor had ~.100 clearance and was reclayed after cutting and had plenty of radius clearance with 2.02 valves. The pistons and valves were in perfect condition when we tore the motor down after several missed shifts and lots of times off the rev limiter.

Granted having a head with no seat would be the best way to do it for sure.


Paul
Reply
Old Apr 9, 2003 | 11:30 AM
  #24  
Fireball's Avatar
Thread Starter
TECH Senior Member
20 Year Member
iTrader: (21)
 
Joined: Nov 2001
Posts: 8,484
Likes: 0
From: Cecil County Raceway!!!
Default Re: warning to those flycutting with the isky tool

what size cutter did you use? I measured mine at 2.060
Reply
Old Apr 9, 2003 | 01:14 PM
  #25  
Beeler422's Avatar
Back in the staging lane
iTrader: (3)
 
Joined: Nov 2001
Posts: 1,422
Likes: 0
From: NE Texas
Default Re: warning to those flycutting with the isky tool

I have LS6 heads. If I was to use a bare head to do this, (not my current heads) could I use an LS1 head or would it have to be an LS6 head?
Reply
Old Apr 9, 2003 | 10:49 PM
  #26  
Beeler422's Avatar
Back in the staging lane
iTrader: (3)
 
Joined: Nov 2001
Posts: 1,422
Likes: 0
From: NE Texas
Default Re: warning to those flycutting with the isky tool

ttt
Reply
Old Apr 10, 2003 | 07:25 AM
  #27  
Fireball's Avatar
Thread Starter
TECH Senior Member
20 Year Member
iTrader: (21)
 
Joined: Nov 2001
Posts: 8,484
Likes: 0
From: Cecil County Raceway!!!
Default Re: warning to those flycutting with the isky tool

My modified too works well...the cutter is pretty much flush with the head deck and allows the piston to be at TDC. Cool part is that it actually cut the piston where the valve hit <img border="0" title="" alt="[Wink]" src="gr_images/icons/wink.gif" />

so I went ahead and pulled all the pistons and will reassemble with fresh slugs from valvegod (when they arrive) remeasure clearance and recut.

Beeler, IMO unless you use a way oversize cutter I would want to do them with the heads I was running...if your ported heads are milled and you use stock heads to cut its like having the piston lowered slightly in the bore so the valve-to-piston contact area will be in a different location (see my reasoning in my first post). Using a way oversize cutter (at least 2 sizes bigger) will cut a larger area that probably will compensate. but the cuts will result in larger reliefs and an increased loss in compression ratio. Besides your pistons probably already have sizable reliefs since they are forged aftermarket units...
Reply
Old Apr 10, 2003 | 06:04 PM
  #28  
LS1derfull's Avatar
TECH Addict
 
Joined: Dec 2001
Posts: 2,298
Likes: 2
From: new england
Default Re: warning to those flycutting with the isky tool

</font><blockquote><font size="1" face="Verdana, Helvetica, sans-serif">quote:</font><hr /><font size="2" face="Verdana, Helvetica, sans-serif">Originally posted by Fireball:
<strong> </font><blockquote><font size="1" face="Verdana, Helvetica, sans-serif">quote:</font><hr /><font size="2" face="Verdana, Helvetica, sans-serif">Originally posted by Paul @ Thunder:
<strong> You always use an oversized cutter when doing the reliefs so I don't see a problem unless the pockets aren't deep enough. We've only used the Isky cutter here in the shop with NO problems with the radius around the valve. </strong></font><hr /></blockquote><font size="2" face="Verdana, Helvetica, sans-serif">You all must use some magic. I did exactly the same (oversize cutter) and it don't work. (I followed the advice Geoff gave me when HE sold me the tool for my 2.02 valves). I even tried again (with the damaged pistons) and it barely even makes it to the point where the valve hit. There's nothing difficult here..its basic geometry...if the piston can't come to TDC with the head bolted down like it should be..then the cutter is NOT on the right location on the piston

I hope some of you are SURE you aren't having problems. Don't THINK you are not having problems just becuase the motor is running ok <img border="0" title="" alt="[Razz]" src="gr_images/icons/tongue.gif" />

Funny thing was I never knew I had a problem...car ran good (440 RWHP + 124 mph traps) despite having 5 bent intake valves. </strong></font><hr /></blockquote><font size="2" face="Verdana, Helvetica, sans-serif">440 rwhp and 124mph with 5 bent valves!!?? Maybe 5 bent valves is a speed secret?? !! <img border="0" title="" alt="[Eek!]" src="gr_eek2.gif" />
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-1

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-2

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-3

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-4

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-5

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-6

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-7

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-8

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-9

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
Old Apr 11, 2003 | 12:30 AM
  #29  
Beeler422's Avatar
Back in the staging lane
iTrader: (3)
 
Joined: Nov 2001
Posts: 1,422
Likes: 0
From: NE Texas
Default Re: warning to those flycutting with the isky tool

Thanks Brian, I'll take the heads off to see if they already have reliefs or not.
Reply
Old Apr 11, 2003 | 06:47 AM
  #30  
Fireball's Avatar
Thread Starter
TECH Senior Member
20 Year Member
iTrader: (21)
 
Joined: Nov 2001
Posts: 8,484
Likes: 0
From: Cecil County Raceway!!!
Default Re: warning to those flycutting with the isky tool

</font><blockquote><font size="1" face="Verdana, Helvetica, sans-serif">quote:</font><hr /><font size="2" face="Verdana, Helvetica, sans-serif">Originally posted by LS1derfull:
<strong> 440 rwhp and 124mph with 5 bent valves!!?? Maybe 5 bent valves is a speed secret?? !! <img border="0" title="" alt="[Eek!]" src="gr_eek2.gif" /> </strong></font><hr /></blockquote><font size="2" face="Verdana, Helvetica, sans-serif">I'm just reporting what I found...since it was a clearance issue...it had a high probability of doing it first time I went over 6K rpm...

They weren't majorly bent...the car ran fine, started fine...but there was exhaust contamination in the intake ports...so they weren't really sealing great <img border="0" title="" alt="[Razz]" src="gr_images/icons/tongue.gif" />
Reply




All times are GMT -5. The time now is 12:28 AM.

story-0
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-1
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-2
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-3
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-4
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-5
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-6
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-7
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-8
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-9
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE