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Flycutting pistons... how much is safe?

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Old Jul 13, 2005 | 11:29 PM
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Default Flycutting pistons... how much is safe?

It has been suggested to go .080 on intake and exhuast to be safe with a big stick and milled heads/.040 cometics. How much is veiwed as safe amounts of cutting? How thick is the surface on the stock piston. If .080 is removed, how much is left? Thanks.

John
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Old Jul 14, 2005 | 04:48 AM
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The piston crowns are 4.5mm thick which works out to 180 thou. So if you cut an 80 thou relief you will have a remaining crown thickness of 100 thou or 2.5mm. Personally I wouldn't cut this much out as it must surely weaken the factory casting.....
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Old Jul 14, 2005 | 09:29 AM
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No way would I cut .080" on a stock piston. I usually go about .030".
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Old Jul 14, 2005 | 09:38 AM
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Many guys have made the comment that .080 is common, many have gone .090. Obviously if you spray you have to have some metal up there to work with. Search, but .060-.080 is generally acceptable.

Brandon
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Old Jul 14, 2005 | 09:43 AM
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Originally Posted by xfactor_pitbulls
Many guys have made the comment that .080 is common, many have gone .090. Obviously if you spray you have to have some metal up there to work with. Search, but .060-.080 is generally acceptable.

Brandon
I agree... I have done .080 on two cars. Now if you are spraying or going to a SC all bets are off....

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Old Jul 14, 2005 | 11:26 AM
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I plan on spraying a 150 so I'm a little leary of the .080. Might as well **** the wife off and build a short block!
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