Pre-lube
Pistons are made for the bore on the box. The clearance is built into them from the factory. If they say it's for a 3.905 bore thats what they mean. This shop that did your engine must be in the 50s still I guess? Also you CAN and SHOULD double check it as well off of where they measure the suggested skirt clearance but it should already be designed into the piston. We have used many Mahle pistons with GREAT results especially on NA apps. That sucks but do you know what the bore size the pistons were made for vs. what they were really honed to? There's where your problem lies or most of it probably.
The shop does circle track SBCs and had never done an LS1 or used Mahle pistons. I did check clearance and thought it a bit tight, but my technology is 30 years old and I knew piston design has improved and they don't require the kind of clearance we used to run, so I assumed the shop knew what it was doing. I wouldn't have questioned your clearance if you had done it either. 'course, it would have been right if you did it ....
That sucks and I do feel very bad for you. I just read your post on this other engine problem and posted something. Hope you find out what went wrong.
Keith
The Best V8 Stories One Small Block at Time






