How are the LS1 sleeves made up?
I don't have the stock ls1 sleeve thickness for each block iteration. the sleevs are far thinner then they would be if they were as cast bores. The aluminum helps support the sleeve.Most of the OEM blocks really shouldn't go past 0.010 over. I think there are 2 or three block iterations that can go further however but doing a bit of www.google.com searching may turn that up for you. If not check with Katech they are one of the Sponsors here and have a very compitent and capable machine shop that might be able to provide a specific answer.
If you want to go larger than that, the block must be sleeved. The Darton MID wet sleeves are the only viable way to end up with a trouble free block with the LS1 or LS6 blocks. The Darton MID sleeves are available in two sizes. The larger will go to 4.200" bore.
The Darton MID sleeve process eliminates the cast in iron liner and aluminum wall, replacing it with a very strong ductile iron sleeve. If you are interested in going this route, send me a pm and I will give you pricing. I am one of the patent holders on the sleeve and have done hundreds of installations.
Steve
Steve Demirjian
Race Engine Development
Oceanside, Ca.
760-630-0450
web: www.raceenginedevelopment.com/
e-mail: race-engine-development@***.net
****, so, that block is no good then as it has some serious scratches in it!? Any way to measure SOMETHING to see how thick the sleeves are or is this a known engine that has met its demise? I tried google but there is no info I have found, yet, as to how much can be bored, a lot of talk about them, but not boring/oversizing. Obviously, if it is a cross over fro 97,I would have to say in my guesstimation, no. As for now, I only have the above referances.
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I live in Shreveport,Lousiana. The transmission in my mustang came from Washington state (TKO500, Darkhorse performance) and my motor came from California. Shipping>rebuild.
It usually isn't much $$ to just hone out the cylinders, so it might be worthwhile to try and hone it to 3.903" (.005" over stock) to see if the scratches come out of it.
Mike




