Which motor to build for boost?
The 370 iron is a great boost engine and is (relatively) inexpensive.
The factory crank is plenty strong for a 500rwhp application. You could freshen up one of your current long-blocks with forged pistons, a nice ring package and ARP rod bolts and easily make 500rwhp with a relatively small blower set-up.
It sounds like you are against spraying, but for the $5-7K invested in a small FI package, you could build a pretty nasty nitrous engine. Just food for thought...
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anyways, I decided to build a 408. but I'm again stuck in that 408 N/A vs 408 turbo question.
FI requires lower compression and proper piston rings, gaps etc.. This goes for heads as well, high temp valves etc..
They are 2 different animals, now you'll say that you can boost any motor, but how much max boost do you want it to handle.
By going 408 you are waisting 1000$ if you are boosting. Better build a 370 with the right parts, put that 1k$ towards top quality pistons, light rods.
A nitrated stock crank will take watever you throw at it to 1000 hp easily, don't be coned into forged crank unless necessary.
$900 and put a 4" crank in it?
Crank should be:
Magnafluxed
Checked for straightness
Journals ground
Oil holes chamfered
Balanced
Cleaned
Rods should be:
Magnafluxed
Checked for straightness
Oil holes chamfered
Balanced total mass and end-to-end
Bolts replaced with ARP hardware
Cleaned
Pistons pressed on
If the rotating assembly checks out, you'll be set for at least 10psi, probably upwards of 15psi or more. I don't know the exact numerical limitations, ask the guys in the forced induction forums, but don't get suckered into thinking forged is a must with a boosted motor. High revs require forged internals, boost not so much, so if you plan on winding this motor past the stock red line, THEN perhaps consider forged rods and pistons. Inertial loads on the rotating assembly go up with the square of the RPM increase, so consider that at 7200rpm the inertial load will be 144% greater than at 6000rpm.
If you're having trouble finding cheaper motors in the salvage yards, expand your search to a couple hundred miles. I've driven 300 miles just to pick up the right motor, as long as the fuel costs didn't outweigh the price of a more expensive motor closer to me.

