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Modifying the cast Single plane ls3 intake

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Old Jun 18, 2009 | 12:18 AM
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Default Modifying the cast Single plane ls3 intake

1st idea:
Ive had an idea to modify my single plane intake to accept a front mount tb. I was thinking about cutting thecenter out of the manifold and welding in a boxed center and matching the front of it with a 90mm flange.

2nd idea
Cut the top front of the manifold and weld a 4150 flange onto it but 2.5" foreward from the original 4150 flange so it would clear the cowl without cutting the car, might even help to angle the tb flange a few degrees. then you could just get a harwood 2.5" or SS hood and put a circle air cleaner ontop and make some good power. Plus you could use a 4100 nitrous plate.
Attached Thumbnails Modifying the cast Single plane ls3 intake-0618090054.jpg   Modifying the cast Single plane ls3 intake-0618090108.jpg  
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Old Jun 18, 2009 | 08:38 AM
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Originally Posted by CamaroRick
1st idea:
Ive had an idea to modify my single plane intake to accept a front mount tb. I was thinking about cutting thecenter out of the manifold and welding in a boxed center and matching the front of it with a 90mm flange.

2nd idea
Cut the top front of the manifold and weld a 4150 flange onto it but 2.5" foreward from the original 4150 flange so it would clear the cowl without cutting the car, might even help to angle the tb flange a few degrees. then you could just get a harwood 2.5" or SS hood and put a circle air cleaner ontop and make some good power. Plus you could use a 4100 nitrous plate.
I would think with either way, you are gonna spend more on it than you would a sheetmetal intake, and that intake still will not make good power. So, unless you are restricted in a class and you can not run sheetmetal intakes, I would not go through the work and $$$$$$$$ you are thinking of doing and spending on an intake that is inferior to begin with.
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Old Jul 14, 2009 | 09:49 PM
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i guess im at the point of no return with this thing.
Attached Thumbnails Modifying the cast Single plane ls3 intake-0714091637.jpg   Modifying the cast Single plane ls3 intake-0714091707.jpg   Modifying the cast Single plane ls3 intake-0714092005.jpg   Modifying the cast Single plane ls3 intake-0714092058.jpg  
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Old Jul 14, 2009 | 09:55 PM
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Sweet, keep us posted.
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Old Jul 14, 2009 | 10:00 PM
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I have that intake too. I am very disapointed in the performance of my build. I am not sure it is the intakes fault or the ultra low profile Edelbrock elbow I am running. I have been leaning toward the elbow. With this delema I have been considering changing the manifold entierly and was wondering why no one makes a front inlet manifold like the old LT1 manifold for the LS engines. I know you can get a sheetmetal intake for 3 grand but, 3 grand is too much. I can think of better ways to spend 3 grand and make more power then a intake alone will make, but I am still stuck with this intake!!
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Old Jul 14, 2009 | 11:01 PM
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what about the edelbrock pro-flo xt?
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Old Jul 15, 2009 | 06:12 AM
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That's AWESOME!! You got stones! Hope it works out, keep us posted!!
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Old Jul 15, 2009 | 07:55 PM
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Awesome idea, however, you probably should pay close attention to your plenum size or the loss of velocity created by a too large of a plenum may just kill your efforts.

Last edited by John B; Jul 16, 2009 at 06:30 PM.
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Old Jul 15, 2009 | 11:28 PM
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i thought plenum volume was a good thing??
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Old Jul 16, 2009 | 06:32 PM
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i thought plenum volume was a good thing??
Larger plenum volumes will make more high RPM power at the expense of mid-range torque. Anything driven on the street needs mid-range torque.
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Old Jul 16, 2009 | 06:37 PM
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do you mean port volume? I dont expect much below 5500 its definatly a 5k-7k use im after
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Old Jul 16, 2009 | 06:55 PM
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do you mean port volume? I dont expect much below 5500 its definatly a 5k-7k use im after
No, plenum volume. If your plenum volume is too large you can expect sluggish throttle response.
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Old Jul 17, 2009 | 09:03 PM
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got a little more done with it today the tops not on yet just how it might end up looking
Attached Thumbnails Modifying the cast Single plane ls3 intake-0717092157.jpg  
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Old Jul 17, 2009 | 11:31 PM
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My question is if you have the ability to do this, you have the ability to build a sheet metal intake, why didn't you go that route? It looks good, I am not trying to put your efforts down, I just think you can build the entire manifold.

Please keep us posted.
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Old Aug 2, 2009 | 11:16 AM
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Any updates? How has it been going? Let us know.
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Old Aug 3, 2009 | 10:52 AM
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its been sitting on the back burner for a few, ill try to get a tb flange in the next couple of weeks and finish it up.
On a side not I made a nice 3.5" aluminum CAI for my friends v-1 supercharged LT1 that elimiates the crappy dryer slinky pipe that comes from the factory. We made it so it loops around and back into the engine bay to get the cold air from the SS hood vent that opens up there
Attached Thumbnails Modifying the cast Single plane ls3 intake-0730090033.jpg  
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Old Aug 3, 2009 | 03:49 PM
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Now your showing off! Looks good keep it up!
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Old Sep 3, 2009 | 06:14 PM
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Bringing this back...I want to see any new pics if available...
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Old Sep 4, 2009 | 12:34 PM
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i have it on the back burner, i need a 90mm flange to weld onto the front and then i can finish the top. anyone know where i could get an aluminum 90mm tb flange?
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Old Sep 4, 2009 | 01:13 PM
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Originally Posted by CamaroRick
i have it on the back burner, i need a 90mm flange to weld onto the front and then i can finish the top. anyone know where i could get an aluminum 90mm tb flange?
Make it yourself MacGyver!
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