Various LS7 intakes
I highly doubt the head ports are out, i can understand core shift, and my block along with a few others have been sonic tested here and they are fine 250-300" thickness.
The base of it is the fast "ls7" manifold is **** and guarantee if others with ls7 heads do what i have done and bolt the lower shell on you will see what i see. I dont know about other models ls3 ls1 ls2 etc but for ls7 they certainly dont line up.
I highly doubt the head ports are out, i can understand core shift, and my block along with a few others have been sonic tested here and they are fine 250-300" thickness.
The base of it is the fast "ls7" manifold is **** and guarantee if others with ls7 heads do what i have done and bolt the lower shell on you will see what i see. I dont know about other models ls3 ls1 ls2 etc but for ls7 they certainly dont line up.
Is your friend with the TFS 235s going to have results soon?
Last edited by Bill00Formula; Jan 18, 2012 at 08:50 PM.



Last edited by O.N.; Jan 19, 2012 at 12:11 AM.
I said before i thought my original shell might have had a bow in it so i went to the trouble of ordering a whole brand new lower shell. they both look just like this.
The Best V8 Stories One Small Block at Time
The cnc program used also takeks hardly anything out of the outside diameter of the port compared to stock.
If I did it over again I wouldn't have buy a LSX setup I would have went with a custom built ls7 427 aluminum block.
I want them to all be under hood type intakes.
I'm going to start the thread off with different types of ls7 intakes.
CFE Racing.com

Harrop.com.au - not yet released.

Ozmo engineering

Ozmo engineering


wilson manifolds.com

wilson manifolds.com

If I did it over again I wouldn't have buy a LSX setup I would have went with a custom built ls7 427 aluminum block.
And as far as my cnc program it only removes material in the picture there is an excess material of head at the bottom of the ports. so there is no way it can be the cnc program as it doesn't change the outside shape of the port entry if anything it takes the slightest amount of material out but explain how there is excess material here in the head showing through the port.
see here: as cast LS7 port on the LSX LS7 port:
http://www.youtube.com/watch?v=L_DSforCSEY

Race heads typically cheat the port locations higher to take advantage of a better line of sight to the back of the valve.
Keep in mind the intake interface thickness plays a huge role in where the manifold lines up to the heads. In the OP's case he could be creative and use say a spacer around .125 thick (if I had to guess) to get the manifold to sit higher in the "V" so the ports line up better.
Unfortunately these are just some of the issues you run into when building aftermarket race engines with various manufacturers components.
Take a deep breath and dive in....there is always solutions.....some just take longer and cost more than you hoped (others can be not so painful and a little ingenuity goes a long way).
I bet you lunch a stock LS7 head would line up much differently. Also, the deck height of the block comes into play....not sure if this engine is a stock LS deck height or if that was cheated up a little.
Its always best to do your homework before you start a thread semi-bashing a vendor about fitment issues.....make sure you are dealing truly with the components this intake was designed around (and in this situation that's not the case).
Good luck with the new intake system....I'm sure its going to honk on this engine.....look at this as a blessing in disguise!
-Tony
I know what you mean about deck height and that too im unsure how different it is from LSX454 to LS7
Im going with the harrop intake and when it gets here if i need to build spacers for it i will do so.
I "believe" the LSX LS7 heads bolt hole locations for the manifold must be slightly lower than a standard LS7 style head in order for this manifold to line up correctly on an LS7 and not on an LSX LS7 head.
Looking at an LS7 ports and LSX LS7 ports in the video they look identical what we cant tell is if the bolt hole lactions for the manifold are in the exact same spot in relation to lining up the port.
Either way this is annoying and sucks.....alot!
Tony would you be able to check bolt hole locations in relation to the ports on both an LS7 and an LSX LS7 head looking again at the video now and pausing in a large screen it looks like the LSX bolt holes are ever so slightly lower.
Last edited by O.N.; Jan 20, 2012 at 02:51 AM.





