Installing ARP Rod Bolts LS2
I simply assumed they would check to account for everything, but I've read enough stories of new engines blowing up to know that not everybody takes care of the build like it should be.
Is this a machine shop responsibility or the builder's job?
Just ask the guys before hand if they can resize a cracked cap rod. I'd be concerned if they say no. It's unfortunate that so many "respectable" people think resizing a cracked cap rod is so difficult.
Those who have gotten lucky by not resizing their rods are just that, they're lucky. Either that or their tame engines just don't make enough power to cause any issues anyways. Who knows. Personally, I wouldn't take that chance.
3x torque method also...
Jon,
Resizing a cracked cap rod is easier than traditional rods, you don't have to take anything off of the cap mating surface at all. You just hone the big end out ~.002" larger, and use the appropriate bearing. Clevite has a bearing (CH-1776P) for the LSx engines, as well as a bearing for Ford mod motors with cracked cap rods. However, the bearing (at least Clevite's) is made for when the engine is rebuilt, so they are meant for a crank turned .010" under, or more.
Yeah, but most people have to pull the piston and rod out to hone the crankpin bore. Besides, reusing the 80,000 mile bearings which just got the high spots rubbed off will give too much clearance.

Jon
"These direct replacement bolts are made from H-11 material for extremely high tensile strength with threads rolled to J-graded specifications. To install the new bolts, simply remove the old bolts and feral that hold them in the rod cap. Then insert the new rod bolts, apply a light coating of supplied lubricant to the threads and torque to 50ft.lbs. Using the Katech rod bolts will increase your engines RPM and Horsepower potential.
• H-11 high tensile material - 200,000 psi yield strength
• Bolts directly in place, no resizing necessary"
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"These direct replacement bolts are made from H-11 material for extremely high tensile strength with threads rolled to J-graded specifications. To install the new bolts, simply remove the old bolts and feral that hold them in the rod cap. Then insert the new rod bolts, apply a light coating of supplied lubricant to the threads and torque to 50ft.lbs. Using the Katech rod bolts will increase your engines RPM and Horsepower potential.
• H-11 high tensile material - 200,000 psi yield strength
• Bolts directly in place, no resizing necessary"
The ARP 8740 material has a 200,000 psi tensile strength, and stretches ~.0055" @ 45ft-lbs, but the Katech H-11 capscrew is stronger than the ARP 8740 (and even the ARP 2000) material at 260,000psi tensile strength, stretches even more to .006"-.007" @ the same 45ft-lbs, but doesn't distort the bore enough to require the rod to be resized?

I know there are more variables to this equation, such as lubricant (ARP Molybdnenum v. CMD) and dimensions (Katech looks to have an undercut shank), but I find it hard to believe that a rodbolt "upgrade" won't need to be resized. How can you increase the clamping force on a cap, yet not cause significant bore distortion? Please, anyone more knowledgeable than I on the science of fasteners, shine some light on this!
EDIT: KCS was faster than I with that proposal. . .

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