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Unfinished tune , at 1110rwhp still problem solving

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Old Feb 17, 2009 | 06:08 AM
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Default Unfinished tune , at 1110rwhp still problem solving

we started tuning today all day , and are having issues at top end of run engine is a warhawk 403ci et ls7 6bolt heads , vortec ysi supercharger . we are trying everything and trying to figure out this issue at the top of the run . we are using a specific brand of race fuel which ive noticed that its very corosive on paint tomorow we will try a 50/50 mix , our problem might be fuel related , any thoughts on this delema would be very much appreciated ill post a dyno reading thanks
Attached Thumbnails Unfinished tune , at 1110rwhp still problem solving-gto-tune.jpg  
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Old Feb 17, 2009 | 06:34 AM
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looks more valvetrain related...
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Old Feb 17, 2009 | 07:59 AM
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Originally Posted by Fireball
looks more valvetrain related...
here is a tune run from a previous run you could be right. this is with a 4l80e transmission the earlier graph is with a manual.
Attached Thumbnails Unfinished tune , at 1110rwhp still problem solving-dyno-graff.jpg  

Last edited by hawkls7; Feb 18, 2009 at 03:21 AM.
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Old Feb 17, 2009 | 08:19 AM
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sure does look like valve float-these forced induction motors need alot of valvespring
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Old Feb 18, 2009 | 03:19 AM
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Originally Posted by Shawn @ VA Speed
sure does look like valve float-these forced induction motors need alot of valvespring
shawn thanks for your quick responce . my tuner does not seem to think its valve train related , we have the tripple springs the middle being a dampener, the valves are stainless steel supplied from ET . We are using yella terra rockers which they made to suite the ls7 head. we believe this engine should go to at least 7000. We are using the factory pcm tuned in efi live coils are ls7 run with 1000cc injectors and a driver box . the fuel is a 110 ron . THE top end of run seems to blow black smoke . I see alot of guys running 1000+ are using aftermarket pcu ''s . Could this be our problem , maybee the fuel isnt burning correctly due to not enough spark discharge. WE have tried all spark plug gapping but it does not affect this missfire . My question is at what point does the factory ignition system start to fail . WE can only try other alternatives , i guess its always a trial and test situation and more $$$ But if there is hope out there it would be much appreciated .
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Old Feb 18, 2009 | 06:20 AM
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Originally Posted by hawkls7
shawn thanks for your quick responce . my tuner does not seem to think its valve train related , we have the tripple springs the middle being a dampener, the valves are stainless steel supplied from ET . We are using yella terra rockers which they made to suite the ls7 head. we believe this engine should go to at least 7000. We are using the factory pcm tuned in efi live coils are ls7 run with 1000cc injectors and a driver box . the fuel is a 110 ron . THE top end of run seems to blow black smoke . I see alot of guys running 1000+ are using aftermarket pcu ''s . Could this be our problem , maybee the fuel isnt burning correctly due to not enough spark discharge. WE have tried all spark plug gapping but it does not affect this missfire . My question is at what point does the factory ignition system start to fail . WE can only try other alternatives , i guess its always a trial and test situation and more $$$ But if there is hope out there it would be much appreciated .

whats your spring pressure (seat and open)? I would go into pretty bad float and mine would be very rich too...

Just because you have double springs + damper doesn't mean you're controlling the valves
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Old Feb 19, 2009 | 05:12 AM
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Today we set up car for a road tune , therefore we changed our injectors to 65 mls and backed off our boost by 4 psi and run it on the dyno and did not see any issues at the same rpm range as the max hp tune . WE think it could be ignition related . checked the plugs and they are all fine . But when we were tuning for max hp we are constantly changing plugs .
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Old Feb 19, 2009 | 07:20 AM
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I don't think that it's valvetrain related. It seems to happen at the same boost not the same RPM.
Looks like the fuel and or spark is not supporting the cylinder pressure.

Might want to try, better fuel or close the gaps up in the plugs and se if you get any change.

You said it blows black at the top of the pull. Too much fuel will also do what you are seeing. Lean it out a bit at the top and see if that makes any change.

Good luck!

Robin
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Old Feb 19, 2009 | 11:33 AM
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what coils you running?
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Old Feb 19, 2009 | 08:39 PM
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wow you are making 1110rwhp with just the YSi AND through an auto? am i reading this right? you're the ****** man!!
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Old Feb 19, 2009 | 08:47 PM
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Originally Posted by bigsticksupra
am i reading this right?
No. There is exactly 169.2 peak hp loss in the auto vs manual

Really sounds like you are blowing the flame out. Go to a ridiculously small gap... like .020" then work back up
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Old Feb 20, 2009 | 04:37 AM
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Originally Posted by Robin L
I don't think that it's valvetrain related. It seems to happen at the same boost not the same RPM.
Looks like the fuel and or spark is not supporting the cylinder pressure.

Might want to try, better fuel or close the gaps up in the plugs and se if you get any change.

You said it blows black at the top of the pull. Too much fuel will also do what you are seeing. Lean it out a bit at the top and see if that makes any change.

Good luck!

Robin
Thanks robin for your response Im no guru engine builder ive only developed a keen intrest since i had the horse power bug once i started noticing supercharged ls1-ls7 could be licenced with permits here in Australia/Perth I spend plenty off time reading and searching things that can benifit my application producing more hp ,besides being a street car semi drag.I prefer posting and reading this site because more knowledge and tested applications have been achieved here with the lsx based engines , But sometimes information can be misleading or the right people that know the answers to your problem do not tell . Any way is it worth me converting to a cdi spark system to generate more spark .
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Old Feb 20, 2009 | 04:57 AM
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hawk i don't thing going to cdi is going to help

just have a look at what kurt from ex w2w did with truck coils-3-5 years ago (from memory)

6.80 +200mph something

doubt you are going to make 1500+ hp on the street with that blower anyway-

not putting you down,just telling you the way it is

sometimes the simple things just work-
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Old Feb 20, 2009 | 05:02 AM
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Originally Posted by Fireball
what coils you running?
WE are using the ls7 coils , Have tried the truck coils , but no difference even played with dwell setting . WE are using a projected plug tr6 . tried many plug gap sizes . Even a non projected but the projected seems to work better. Could this misfire be caused due to detonation .Hope fully we find the problem before the problem finds us .
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Old Feb 20, 2009 | 05:36 AM
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Originally Posted by njc.corp
hawk i don't thing going to cdi is going to help

just have a look at what kurt from ex w2w did with truck coils-3-5 years ago (from memory)

6.80 +200mph something

doubt you are going to make 1500+ hp on the street with that blower anyway-

not putting you down,just telling you the way it is

sometimes the simple things just work-
Ive read many posts with hi horsepower turbo applications where kurts name is present . He is a well respected guy in the ls -x based tec stuff . hope he can answer my questions . I read alot off the hi hp applications on this forum use after market computers like bs3 i think , is that what kurt used with the truck coils . Im no comp wizz but maybee that system powers more volts to the coils or something.
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Old Feb 20, 2009 | 05:44 AM
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Originally Posted by hawkls7
Ive read many posts with hi horsepower turbo applications where kurts name is present . He is a well respected guy in the ls -x based tec stuff . hope he can answer my questions . I read alot off the hi hp applications on this forum use after market computers like bs3 i think , is that what kurt used with the truck coils . Im no comp wizz but maybee that system powers more volts to the coils or something.
i can't say as i have never used a a bs3

what happens when you take the aftermarket injector drivers off the factory pcm-does it still do it or they have not done that-
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Old Feb 20, 2009 | 06:37 AM
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Originally Posted by njc.corp
i can't say as i have never used a a bs3

what happens when you take the aftermarket injector drivers off the factory pcm-does it still do it or they have not done that-
As far as ive been told they have taken 4psi near on by restricting the ysi intake and all is well but less hp off coarse. now we are using 65 ml injectors but running high pressure .
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Old Feb 20, 2009 | 06:48 AM
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Originally Posted by hawkls7
As far as ive been told they have taken 4psi near on by restricting the ysi intake and all is well but less hp off coarse. now we are using 65 ml injectors but running high pressure .
Hope all goes well-
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Old Feb 20, 2009 | 07:15 AM
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The problem is when you get over certain power level it becomes a lot more difficult to sort out a probelm like this.

I have seen some of the turbo guys switch away from the reluctor wheel because they were losing signal. It may have been a result of deflection at a given power level.

I asked earlier if it had too much fuel at the top. What is the A/F ratio when it starts to miss?

TR6 ...isn't that a hot plug? In that type of setup I would go to a very cold plug such as a 10. We never run a projected tip in the high horsepower deals. They act like glow plugs sooner or later.

Does the strap shop any heat like it's starting to melt?

Robin
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Old Feb 20, 2009 | 07:50 AM
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Originally Posted by Robin L
The problem is when you get over certain power level it becomes a lot more difficult to sort out a probelm like this.

I have seen some of the turbo guys switch away from the reluctor wheel because they were losing signal. It may have been a result of deflection at a given power level.

I asked earlier if it had too much fuel at the top. What is the A/F ratio when it starts to miss?

TR6 ...isn't that a hot plug? In that type of setup I would go to a very cold plug such as a 10. We never run a projected tip in the high horsepower deals. They act like glow plugs sooner or later.

Does the strap shop any heat like it's starting to melt?

Robin
That is very true . Ill post a graph when i had the auto 4l80e with the manual ill find out tomorrow .if you get the crank flexing does that cause problems with the reluctor. The plugs used are an ngk bp7efs and we have tried colder but using the ngk brand . I have brought a non projected plug but it has a washer and am not to sure if it suites the et head because all the ngk plugs dont have a washer on the plug . which plug do you recomend for the et heads boost is around 21-23 . I remember that when we had a liner issue i noticed a slight scuff on the rear of the piston from the reluctor but iff its doing this from the crank flexing could this be a problem.
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