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Piston ring groove depths

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Old Feb 22, 2015 | 05:50 PM
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From: Norn Iron
Default Piston ring groove depths

Any do's or dont's with regards to these ?

As AES Racing have completely failed to supply me with new rings I bought and paid for over 3 months ago, I now need a new set for my rebuild

Diamond seem to struggle to reply to emails too.

I have a new set of Total seal gapless rings here though I bought for an older engine but never used. They are same bore, same thickness etc....

But measuring old pistons vs current, ring groove depth seems to vary quite a bit.

The Diamond rings previously used seem to be slightly thinner with the groove being around 20-25thou deeper than each ring ( top/second )

If I were to use the Total Seal rings on the same pistons there would only be around 10 thou from this same measurement.

Older JE/Wiseco pistons Ive used have much deeper groove depths again.

Obviously the rings will never be fully squeezed into the ring groove...but how much free space should there be behind the rings ? Is it important, cant really find much info.

Even when I've bought previous rings, it was a dimension I was never asked for and have never had any issues. It's just the Diamonds have a shallower depth than anything I've measured.
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Old Feb 23, 2015 | 06:54 AM
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The info that you're looking for is in the Total Seal catalog or tech papers. IIRC you must have .005 minimum clearance behind the ring. So if you have a .150 ring groove depth the largest maximum radial thickness if the piston ring would be .145.
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Old Feb 23, 2015 | 02:58 PM
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Originally Posted by stevieturbo
Any do's or dont's with regards to these ?

As AES Racing have completely failed to supply me with new rings I bought and paid for over 3 months ago, I now need a new set for my rebuild

Diamond seem to struggle to reply to emails too.

I have a new set of Total seal gapless rings here though I bought for an older engine but never used. They are same bore, same thickness etc....

But measuring old pistons vs current, ring groove depth seems to vary quite a bit.

The Diamond rings previously used seem to be slightly thinner with the groove being around 20-25thou deeper than each ring ( top/second )

If I were to use the Total Seal rings on the same pistons there would only be around 10 thou from this same measurement.

Older JE/Wiseco pistons Ive used have much deeper groove depths again.

Obviously the rings will never be fully squeezed into the ring groove...but how much free space should there be behind the rings ? Is it important, cant really find much info.

Even when I've bought previous rings, it was a dimension I was never asked for and have never had any issues. It's just the Diamonds have a shallower depth than anything I've measured.
Funny I just got off the phone with Rich Arias @ Arias pistons. I had ordered an extra 2 top rings from them just in case I messed up on doing the ring gaps. The new rings I got were .155 and my old ones the ones I had gotten with the pistons were .175... big difference I thought. Rich said you can mix the new .155 RW in with the .175RW rings. He said they don't get .175's any more. Ring company's don't like making them any more and the extra gap(cut) in the piston wouldn't make any difference. These were forged pistons with a .003 gap for ring height. I wondered what that missing .020 slice of ring would weigh and if it would have an effect on the balance so I stuck with the .175's all the way around.

Last edited by handyandy496; Feb 25, 2015 at 08:54 AM.
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Old Feb 26, 2015 | 03:04 AM
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Originally Posted by v8pwr
The info that you're looking for is in the Total Seal catalog or tech papers. IIRC you must have .005 minimum clearance behind the ring. So if you have a .150 ring groove depth the largest maximum radial thickness if the piston ring would be .145.
This is the correct answer. You can run a lil less radial wall in a given ring groove but not usually a larger radial wall and the rings can never stick out of the groove at all. You know you have the wrong radial wall for sure at that point!
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Old Feb 26, 2015 | 03:08 AM
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Originally Posted by stevieturbo
Any do's or dont's with regards to these ?

As AES Racing have completely failed to supply me with new rings I bought and paid for over 3 months ago, I now need a new set for my rebuild

Diamond seem to struggle to reply to emails too.

I have a new set of Total seal gapless rings here though I bought for an older engine but never used. They are same bore, same thickness etc....

But measuring old pistons vs current, ring groove depth seems to vary quite a bit.

The Diamond rings previously used seem to be slightly thinner with the groove being around 20-25thou deeper than each ring ( top/second )

If I were to use the Total Seal rings on the same pistons there would only be around 10 thou from this same measurement.

Older JE/Wiseco pistons Ive used have much deeper groove depths again.

Obviously the rings will never be fully squeezed into the ring groove...but how much free space should there be behind the rings ? Is it important, cant really find much info.

Even when I've bought previous rings, it was a dimension I was never asked for and have never had any issues. It's just the Diamonds have a shallower depth than anything I've measured.
Most newer Diamond and Wiseco pistons use the reduced radial wall modern rings whereas the older ones used SAE D-Wall grooves which were way deeper especially when they were still 1/16,1/16 top and second grooves. Now they are usually 1.2mm or 1.5mm and .155 radial wall or less.
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Old Feb 26, 2015 | 05:47 AM
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From: Norn Iron
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Diamond have said the 0.150" rings that I appear to have are quite fine

Although the new rings I bought from AES...that I was told were in stock ready to ship from last October finally arrived. Mind you, the top ring set were dated 19 Feb 2015. Strange. I guess Total Seal must future date their products on rare occasions.

Mind you...seems a bit daft posting a package all the way from the US, 3 months after ordering with something as important as head studs missing from it.
Not to mention the fact it was supposed to be here at least 2 months ago.

Either way, I now have at least 2 ring sets to choose from, they're both same anyway so no big deal. At least I can assemble part of the engine now !

As to whether AES will ever send the head studs I've paid for 3 months ago is another matter.
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