Headlight motor...

Remove the headlight trim (3 screws).
Unbolt the actuator arm (one nut holds it to the motor).
Pull the actuator arm off of the motor shaft (note the flat spot on the shaft and arm).
Using the manual raise/lower ****, turn the motor 180 degrees so that the flat spot is on the other side. The shaft will have turned a full 180 degrees.
Reinstall the actuator arm and nut, and reinstall the headlight trim.
Voila, it's done. The headlight motor uses one large gear, but it only uses one half of it. Rotating the shaft 180 degrees will engage the unused side of the gear.
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You have two solutions -
Rotate the gear 180-degrees (like I mentioned in my first post). This will fix the problem, but if it happens again you'll need a new gear (dealer will ONLY sell you the entire motor - very pricey!).
OR
Buy a brass gear from Brent Franker. Haven't been on his site in awhile, so you might just want to do a search.
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