Exhaust Flange V Band
That's one thing you could do. Use a little RTV at the clamp connection with your band clamps.
Also don't hesitate to make your own flanges if you want. It feels good to make your own stuff. When I had access to a machine shop I made little things like EGR/AIR block off plates and brackets with a brake. Sometimes I want to go buy a bunch of machinery so I can make my own stuff again.
When it comes to welding tho wouldnt it be easy enough to cut the exhaust and put the v band assembly in placed (with it clamped together) and tack the flanges in place and then disassemble and do short spurts of welding to keep from warping?
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i know there are "gaskets" that go in some of these v-band clamps like aluminum or even stainless steel. It only makes sence to have some kind of gasket to help seal these. i know some guys make there own gaskets out of copper sheets in turbo appliations. One example i know of are SRT's turbos that have a hard time sealing there turbos in the back. They have an extreme bending downpipe that they have a realy hard time sealing. I had a guy that literally made a gasket out of some thin *** piece of copper for sealing and it sealed it up. i was really suprise but makes the point that if you want it to seal, a gasket should be used it its not sealing without it.






