LT1-LT4 Modifications 1993-97 Gen II Small Block V8

In need of a tune?

Thread Tools
 
Search this Thread
 
Old 01-05-2016, 12:58 PM
  #21  
TECH Addict
 
hrcslam's Avatar
 
Join Date: Dec 2010
Location: Maricopa, AZ
Posts: 2,610
Received 4 Likes on 3 Posts

Default

Originally Posted by kingtal0n
A maf is not supposed to "give you power" its just a tube with a wire inside that helps the computer know how many moles/time your engine is ingesting.

How do you know if you "need a bigger maf"?
Well here is a short rundown of this exact situation / question.

The air filter presents a slight restriction before the intake tube, whether your engine is N/A or turbo or supercharged, you should have an air filter on it. The pressure after the air filter can be measured with a gauge- just like the manifold pressure or exhaust pressure, there is some number which we can compare to atmospheric pressure that tells us how much "restriction" the air filter is causing. The difference is small so you need a very sensitive gauge, one that measures in Inches of Water, like this one

Miljoco LP2507L240 Pressure Gauge 0 to 60H2O 2 1 2in 1 4in | eBay

That gauge reads 0 to 60 inches of water, or something like 0 to 2" of Mercury. In other words, compared to a typical vacuum gauge which reads 0 to 28" of mercury, it has nearly 14 times the resolution for the same dial sweep area as a typical manifold pressure gauge (they are pressure gauges, not "vacuum gauges" but I will use the two words interchangeably in this case)

What you want to do is install this very sensitive gauge after your air filter and watch what it reads when your engine makes peak horsepower. If you can buy an electronic gauge and log the data then this would be ideal; (we cant always watch our gauges at WOT). The amount of vacuum present behind a clean, properly sized air filter, will be minimal; you might see 5" of water or 15" of water for example.

Here is where I point out that the factory generally uses this location for PCV action, especially on a turbo engine where this is the only place to get a reliable source of any kind of vacuum signal during boost. That is, the vacuum signal here is essential to running the pcv system during boost at WOT. In other words, the slight restriction presented by your air filter is necessary to drive PCV during WOT. By eliminating the slight restriction you are ruining your PCV vacuum signal and allowing crankcase pressure to escalate during WOT, an undesirable situation for many reasons.

Now, I want you to think about the above, and then consider the maf sensor exactly as you would an air filter, that is, it presents a slight restriction that is helpful to PCV action during WOT. The MAF also works best when it is smallest; i.e. just like our "high resolution vacuum gauge" a smaller maf allows for higher resolution tuning of fuel, better economy and better use of fuel is the result when using smaller maf sensors. The point at which the maf OR air filter is TOO SMALL is only when the pressure in this location (post maf / post filter on any engine) begins to become significantly low for the application(A race car running a belt driven vacuum pump has no such need for intake tube driven vacuum signal, and thus can run an enormous or no air filter without consequences to PCV), perhaps 18"+ of water (around 1" of HG) you may notice 1/25~ of your peak power disappear. So herein lies the trade-off, you are giving up a tiny bit of power anyways by running a slight restriction after your air filter in exchange for cleaner air and a functional PCV system, and anything else in the plumbing which presents a similar slight restriction such as bends in the plumbing (at high speeds air turning a bend may slow down causing a change in pressure) or too small of a throttle body (you can measure the pressure in front of the throttle body with a sensitive gauge and determine the pressure difference before/after the same way I just showed for the air filter and maf) or maf sensor will also have an effect on the final number at the engine.

In fact, even if the vacuum after my maf/filter was significant, I still wouldn't opt for the larger maf sensor, since I only see that slight vacuum at absolute wide open throttle peak power, and if the car is a daily driver I will care more about the fuel resolution and economy benefits of running a small/OEM maf sensor than the tiny eety bit of peak power potential I would gain by enlarging any of these listed items. I will also prefer that my air filter provides that slight restriction so I can have some PCV action during WOT as well.

TL;DR
Think of your maf similar to the air filter or throttle body or plumbing type of restriction. As the volume of air (not mass) flowing through them increases beyond a certain volume/time the restriction might increase to the point where you need to enlarge one or all of them, with daily drivers needing to be much more cautious than race cars when upgrading or enlarging these devices.
Ummm, the PCV system gets it's pull 2 ways. One, from the intake vacuum at partial or close throttle (in this case the filter and MAF have zero effect on the system). Two, from Bernoulli's principle at WOT (in this case the filter or MAF have zero effect on the system). The only caveat to the second way it get's it pull is the location of the vent line has to be correct, or you get nothing (also in this case the filter or MAF have zero effect on the system).

When talking about air, volume IS mass. Hence MASS air flow sensor. The MAF measures the volume (or mass) of air the engine is actually taking in, thus allowing the engine to apply the correct amount of fuel (by mass) into the engine (along with the MAP and IAT sensors). Power is effected (not created) by this and about 100 other things.
Old 01-05-2016, 12:58 PM
  #22  
TECH Addict
 
hrcslam's Avatar
 
Join Date: Dec 2010
Location: Maricopa, AZ
Posts: 2,610
Received 4 Likes on 3 Posts

Default

ANY MAF that isn't stock (or a MAF located not in a stock location or within stock plumbing) will require a tune. The important part here is air flow accuracy. A MAF's job isn't to make power, it's only to ACCURATELY count the amount of air the engine is taking in.

The stock MAF on the LT1 obviously has enough to support just about any build out there. Or, instead of getting an expensive MAF that requires a tune. Ditch the MAF and go SD and do a tune. If you think an SD tune is only for WOT you are probably just a poor mechanic that blames his tools.
Old 01-07-2016, 12:27 AM
  #23  
Banned
iTrader: (1)
 
kingtal0n's Avatar
 
Join Date: Nov 2011
Location: florida
Posts: 2,261
Received 18 Likes on 18 Posts
Default

Originally Posted by hrcslam
Ummm, the PCV system gets it's pull 2 ways. One, from the intake vacuum at partial or close throttle (in this case the filter and MAF have zero effect on the system). Two, from Bernoulli's principle at WOT (in this case the filter or MAF have zero effect on the system). The only caveat to the second way it get's it pull is the location of the vent line has to be correct, or you get nothing (also in this case the filter or MAF have zero effect on the system).

When talking about air, volume IS mass. Hence MASS air flow sensor. The MAF measures the volume (or mass) of air the engine is actually taking in, thus allowing the engine to apply the correct amount of fuel (by mass) into the engine (along with the MAP and IAT sensors). Power is effected (not created) by this and about 100 other things.
volume is not mass my friend. turbos, compressors, engines, flow volume, what I mean is, their displacement does not change, a 350cid engine will always move 350xrpm/3456 cubic feet of air per minute, plus or minus factors which affect Volumetric efficiency. MAF sensors do not read volume, they use a wire that maintains a specific temperature (a "hot wire") and report the voltage necessary to maintain that temperature to the ECU which has the parabolic voltage curve correlating to mass of air (not volume). In a stand alone ECU this curve is adjustable, such that one might "port" a maf sensor, then test bench it and re-write the voltage values down (you can use any kind of hot-wire in any kind of tube and call it a maf sensor, as long as you can test bench it for the output signal you can use it on any ECU which accepts that signal, or any scale you desire provided you can provide a means for it to correlate fuel or timing adjustments. In other words, exactly some number of volts or Hertz from any hot-wire sensor, lets say 3.578 volts, can be whatever scale on a timing or fuel map we desire since we can write the input value. )


Power is how well our engines can use peak mass flow of air molecules per unit time, or the point at which an engine uses the most air molecules the most well (trying to be as correct as possible. you can have an engine with a peak power at lower rpm than expected if it does not use the air molecules as well at higher rpm for some reason, mechanical or otherwise). This can be calculated based on the pressures the engine produces, i.e. an engine whos intake manifold and head ports are sitting at atmospheric pressure will ingest it's full displacement difference (difference between the atmospheric pressure and any vacuum signal (low pressure signal) produced by the engine), plus or minus any air velocity adjustments due to the nature of the valve timing and piston location during valve events and many other factors which nickle and dime one way or the other. Anything that gets in the way of fulfilling the pressure difference (causing the cylinder to become atmospheric or to whatever we set our hearts desired boost level to) or adjusts the pressures before or after the engine will affect final total power, this can be an air filter, exhaust gas pressure, too small of a head port, tight bends, incorrect plumbing size, too thick of an intercooler core, too small of a maf sensor, etc... its the same as saying the tube is too small to allow the movement of so many air molecules at a given temperature without having a negative consequence to flow rate (friction causing raised temperature, or pressure increase due to restriction, for example as air molecules approaches the speed of sound there are consequences to flow I am told). Temperature is the reason for all of this explanation- the lower temperatures allow more air molecules to fit and flow through a given tube, as you turn up the power output you need more air molecules per unit time. That can come in the form of improvement to volume OR mass, i.e. we can spin the engine higher for more volume, or, we can try to increase the mass of the air we are working with, by reducing temperature or increasing pressure where it flows through the plumbing on it's way to the engine. Since air fuel ratios are calculated in moles of fuel to air ratio, which is a mass per mass ratio of matching units, thus when we say maf sensor we mean a sensor which can directly correlate fuel molecules to air molecules ratio (as programmed by us, which can be done wrongly. So having one is no guarantee of anything). I think I understand what you meant by "volume is mass", we should be careful however and really specifically use the unit which fits the situation for best viewing, that molecules per unit time is the feature of power output and maf sensors, where volume is just another way to view the flow rate without considering temperature for situations where we already know that we want to minimize temperature (compressor discharge situations) but we are more curious about flow rates in cubic feet per minute so that we can tell if the compressor is going to be spinning too slow or too fast.




I am not really sure what you are getting at in your post but if you are more clear with a question maybe I can help you where you are having trouble.

Ill help you with this,
"(also in this case the filter or MAF have zero effect on the system). "
Air only moves when air pressure is higher or lower nearby. If the pressure here = the pressure there, then there will be no net movement of air molecules, besides the traditional quality of entropy which drives gas molecules to seek the ends of their containers.

So consider now the above picture. The air pressure after the air filter = the air pressure of the atmosphere, if the filter is "perfect" (no filter and no restriction) thus, there will be no net vacuum here, thus, the air molecules will move out of the engine when there is any measurable blow-by (and the pressure in the crankcase exceeds atmospheric pressure). This is not what we want, because it means that the crankcase is "pressurized" which is bad for performance, economy, and oil quality. Instead, the OEM manufacturer derives this position as a vacuum source by depending on a slight restriction of the air filter to generate a slight pressure drop (before the turbo inlet), thus the air pressure after the air filter becomes lower and lower (below atmospheric) as the air filter becomes more and more restrictive. If we cap off the air filter completely and spin the engine then we will have a full vacuum signal there, as an extreme example. NOW that we have a lower pressure than atmospheric in this position, we can "positively" draw air molecules from the crank case (PCV action) and thereby lower the crankcase pressure to below atmospheric.

Last edited by kingtal0n; 01-07-2016 at 02:20 AM.
Old 01-07-2016, 03:56 AM
  #24  
TECH Addict
 
hrcslam's Avatar
 
Join Date: Dec 2010
Location: Maricopa, AZ
Posts: 2,610
Received 4 Likes on 3 Posts

Default

Originally Posted by kingtal0n
volume is not mass my friend. turbos, compressors, engines, flow volume, what I mean is, their displacement does not change, a 350cid engine will always move 350xrpm/3456 cubic feet of air per minute, plus or minus factors which affect Volumetric efficiency. MAF sensors do not read volume, they use a wire that maintains a specific temperature (a "hot wire") and report the voltage necessary to maintain that temperature to the ECU which has the parabolic voltage curve correlating to mass of air (not volume). In a stand alone ECU this curve is adjustable, such that one might "port" a maf sensor, then test bench it and re-write the voltage values down (you can use any kind of hot-wire in any kind of tube and call it a maf sensor, as long as you can test bench it for the output signal you can use it on any ECU which accepts that signal, or any scale you desire provided you can provide a means for it to correlate fuel or timing adjustments. In other words, exactly some number of volts or Hertz from any hot-wire sensor, lets say 3.578 volts, can be whatever scale on a timing or fuel map we desire since we can write the input value. )


Power is how well our engines can use peak mass flow of air molecules per unit time, or the point at which an engine uses the most air molecules the most well (trying to be as correct as possible. you can have an engine with a peak power at lower rpm than expected if it does not use the air molecules as well at higher rpm for some reason, mechanical or otherwise). This can be calculated based on the pressures the engine produces, i.e. an engine whos intake manifold and head ports are sitting at atmospheric pressure will ingest it's full displacement difference (difference between the atmospheric pressure and any vacuum signal (low pressure signal) produced by the engine), plus or minus any air velocity adjustments due to the nature of the valve timing and piston location during valve events and many other factors which nickle and dime one way or the other. Anything that gets in the way of fulfilling the pressure difference (causing the cylinder to become atmospheric or to whatever we set our hearts desired boost level to) or adjusts the pressures before or after the engine will affect final total power, this can be an air filter, exhaust gas pressure, too small of a head port, tight bends, incorrect plumbing size, too thick of an intercooler core, too small of a maf sensor, etc... its the same as saying the tube is too small to allow the movement of so many air molecules at a given temperature without having a negative consequence to flow rate (friction causing raised temperature, or pressure increase due to restriction, for example as air molecules approaches the speed of sound there are consequences to flow I am told). Temperature is the reason for all of this explanation- the lower temperatures allow more air molecules to fit and flow through a given tube, as you turn up the power output you need more air molecules per unit time. That can come in the form of improvement to volume OR mass, i.e. we can spin the engine higher for more volume, or, we can try to increase the mass of the air we are working with, by reducing temperature or increasing pressure where it flows through the plumbing on it's way to the engine. Since air fuel ratios are calculated in moles of fuel to air ratio, which is a mass per mass ratio of matching units, thus when we say maf sensor we mean a sensor which can directly correlate fuel molecules to air molecules ratio (as programmed by us, which can be done wrongly. So having one is no guarantee of anything). I think I understand what you meant by "volume is mass", we should be careful however and really specifically use the unit which fits the situation for best viewing, that molecules per unit time is the feature of power output and maf sensors, where volume is just another way to view the flow rate without considering temperature for situations where we already know that we want to minimize temperature (compressor discharge situations) but we are more curious about flow rates in cubic feet per minute so that we can tell if the compressor is going to be spinning too slow or too fast.




I am not really sure what you are getting at in your post but if you are more clear with a question maybe I can help you where you are having trouble.

Ill help you with this,


Air only moves when air pressure is higher or lower nearby. If the pressure here = the pressure there, then there will be no net movement of air molecules, besides the traditional quality of entropy which drives gas molecules to seek the ends of their containers.

So consider now the above picture. The air pressure after the air filter = the air pressure of the atmosphere, if the filter is "perfect" (no filter and no restriction) thus, there will be no net vacuum here, thus, the air molecules will move out of the engine when there is any measurable blow-by (and the pressure in the crankcase exceeds atmospheric pressure). This is not what we want, because it means that the crankcase is "pressurized" which is bad for performance, economy, and oil quality. Instead, the OEM manufacturer derives this position as a vacuum source by depending on a slight restriction of the air filter to generate a slight pressure drop (before the turbo inlet), thus the air pressure after the air filter becomes lower and lower (below atmospheric) as the air filter becomes more and more restrictive. If we cap off the air filter completely and spin the engine then we will have a full vacuum signal there, as an extreme example. NOW that we have a lower pressure than atmospheric in this position, we can "positively" draw air molecules from the crank case (PCV action) and thereby lower the crankcase pressure to below atmospheric.
I think you misunderstand. For the purpose of an internal combustion engine and air flow, Mass and Volume are interchangeable terms because of how the ECM is calculating target fuel flows. Yes, mass and volume are different units of measurement, much different. But, for what we need in tuning an engine, it's pointless to differentiate the two.

On to the PCV thing. You are way wrong friend.

The air filter provides zero effect on PCV. Neither does the MAF. The sole purpose of the air filter is to prevent particulates that can damage and engine from entering. That is literally all it does, saying it does any more than that is wrong. Remove the air filter and the PCV system will work flawlessly.


The sole purpose of the MAF is to measure how much air is coming into the engine (it doesn't do it alone either). Saying it does more than that is also wrong. If the MAF has a primary effect on the PCV system then the MAF would pre-date the PCV. But it doesn't. Remove the MAF and the PCV system will work flawlessly (so long as your VE tables are good, as an engine running too rich or lean will definitely effect intake manifold pressures along with crankcase pressures).

The MAF doesn't make power, it only provides the ECM with an estimate on how much air (in mass or volume, which ever term you prefer to use) is entering the engine so the ECM can calculate how much fuel needs to be injected. I say estimate because it cannot accurately state exactly how much mass is entering the engine without also knowing the ambient pressure (MAP) and temps (IAT). It can get close (so long as it's calibrated correctly), but it cannot get it perfect. Hook up a wideband and check your AFR's. Now disconnect the MAP and see it change, then try it with the IAT disconnected, then try it with both disconnected.

As to your input on how an engine makes peak power (I know how all of that works), all of that is not a result of the MAF (although the MAF can effect it, along with the MAP, IAT, etc. etc. etc.). It's easy to prove really. My car made the exact same amount of RWHP and TQ with the MAF than it did without. The curves were identical. If the MAF made power, it would've beat my SD tune. But, it didn't. Because all the MAF does is give the ECM an estimate (a very good one) of how much air the engine is using at that particular moment. An estimate that also needs the MAP and IAT to do so, accurately. Remove the MAF and use the IAT, MAP, and RPM's and you can build a VE table (which the LT1's like even in MAF mode) that will render the MAF almost completely useless and more of a restriction to the air entering the engine than a tool for the ECM to use.

Beyond that, the MAF does have advantages (which is why OEM's have gone to them). They adjust to environmental changes better than an SD tune does. They also adjust to small modifications without needing a re-tune of the ECM (cat-back, etc.). They are much easier to tune than a VE table as all that is required are data logs at each RPM and not at each RPM/MAP and BLM cell. The MAF can also keep the engine running if the MAP fails, but an SD tune the car wont run. A MAF also fuels better without the IAT than the SD tune does. This list goes on. Lots of benefits to a MAF, the biggest being vehicle reliability. A MAF tune on top of an SD tune makes for a very reliable vehicle, which is why all new cars come from the factory with both.
Old 01-07-2016, 07:08 AM
  #25  
Man-Crush Warning
iTrader: (1)
 
Shownomercy's Avatar
 
Join Date: Jun 2009
Posts: 3,150
Received 119 Likes on 88 Posts

Default

https://ls1tech.com/forums/forced-in...ressure-7.html

Don't argue with the durp.
Old 01-07-2016, 12:31 PM
  #26  
Banned
iTrader: (1)
 
kingtal0n's Avatar
 
Join Date: Nov 2011
Location: florida
Posts: 2,261
Received 18 Likes on 18 Posts
Default

You take the air filter off and measure the pressure there- it will be the same as atmospheric, with me so far?

During boost your crankcase pressure is above atmospheric.

How can air pressure move molecules from a low point to a high point? It cannot, by itself. Thus pressure exits the crankcase to equalize with atmospheric, exactly as if you have an atmospheric vented crankcase (NO PCV ACTION).

I recommend a book in classical physics for your next read.
Old 01-07-2016, 01:31 PM
  #27  
TECH Addict
 
hrcslam's Avatar
 
Join Date: Dec 2010
Location: Maricopa, AZ
Posts: 2,610
Received 4 Likes on 3 Posts

Default

Originally Posted by kingtal0n
You take the air filter off and measure the pressure there- it will be the same as atmospheric, with me so far?
Um, you obviously have no idea how this actually works. There WILL be a DROP in pressure between ambient and the air in the intake tube even without the filter so long as the engine is running. Period. If the engine is off, the pressure inside the intake tube and ambient will be equal, filter or not. Period.
During boost your crankcase pressure is above atmospheric.
It is so without boost too! Crazy thought right? The whole 800-1500psi of combustion pressure somehow getting some of that past those pesky little piston rings.


How can air pressure move molecules from a low point to a high point? It cannot, by itself. Thus pressure exits the crankcase to equalize with atmospheric, exactly as if you have an atmospheric vented crankcase (NO PCV ACTION).
This makes no sense. If you are talking about a low PRESSURE point to a high PRESSURE point, it doesn't.... ever. It always goes from high pressure to low. Just like temperature always goes from hot to cold.

You obviously have no clue on how the PCV system works, or why. You also seem lack the knowledge on why MASS is used in the ECM and why it's pointless to differentiate that from volume when it comes to air. The point of all of this is that it doesn't matter if you call it mass or volume or air density or moles or molecules or electrons and protons or nitrogen/oxygen. The sensor will still need to be accurately calibrated and the way to do that is the same regardless of what you want to call it.

I recommend a book in classical physics for your next read.
You sir, may need the "Classical" physics book for your self. You may also want to brush up on your fluid dynamics a bit too (the whole air in motion thing, you know higher velocity = lower pressure). While you're studying up to have this discussion on a level with everyone else here, go a head and read up on how the PCV system works too, this way you look like less of an *** when you post something here.

Last edited by hrcslam; 01-07-2016 at 02:45 PM.



Quick Reply: In need of a tune?



All times are GMT -5. The time now is 04:30 PM.