mcleod master problem
Problem solved!!!
Before ruining the seal in a third slave I decided I was going to figure out for sure what was going wrong. I calculated the volumes for the travel of both the Mcleod master and the updated …145 slave. It turns out that the 13/16 bore of the Mcleod master will put out enough volume (~.5185 cu. in.) to move the slave about ˝ an inch. The slave has about 2 inches of travel before it is over extended so it would take 4” of master travel to over extend the slave. Obviously this is not possible unless the bleed back is not happening on clutch pedal release. This led me to remove the high pressure hose (under car and a pain in the a**) and master cylinder piston (from inside car). I found some rubber about the side of a match head in the banjo bolt that attaches the high pressure hose to the master. I never saw this before because it was down in the hole of the bolt and the rubber was black. I used a drill bit to clean it out. I inspected the master for any more rubber and reassembled everything. It now works like a champ!!!!
I can now remove and replace the transmission in less than 2 hours. I can also bleed the master and slave clutch assembly in about 10 minutes (guaranteed) without any bench bleeding (completely dry system). I will update my project web site with this info, but can send it to anyone who it might help in the mean time. “on the road again…”

project web
You should measure the gap between the thowout bearing and the clutch fingers as well. You may need to add a spacer behind the slave to eliminate any gap. A gap will cause a delayed desengage.
Scott


