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Need help passing emission test!

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Old May 19, 2024 | 03:33 PM
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Default Need help passing emission test!

Hi folks. I live in an area of Colorado that requires a smog test to register my Z28. I’ve failed 3 times at this point.

The engine is a 383ci iron block built by Thompson Motorsports in Texas. Specs:

-Trick Flow 225ci heads
-Forged internals
-Custom 232/238 @ 112 cam, .6296/.6295” lift
-Ported FAST intake with 100mm-102mm TB, MAF, and air filter box
-Stainless long tubes with cats, y-pipe and dual exhaust

The first test:

Hydrocarbons: 2.29gpm (Max .6gpm) ❌
CO: 14.6gpm (Max 15gpm) ✅
NOx: .44gpm (Max 1.5gpm)✅

Then I asked them to do it again but to lay off the throttle. Second test:

Hydrocarbons: 6.67gpm (Max .6gpm) ❌
CO: 20.25gpm (Max 15gpm) ❌
NOx: .54gpm (Max 1.5gpm)✅

Then I went back to the tuner and he did what they do trying to fix it. Third test:

Hydrocarbons: 9.29gpm (Max .6gpm) ❌
CO: 12.99gpm (Max 15gpm) ✅
NOx: .32gpm (Max 1.5gpm)✅

Any idea on what I should do? Should I try some additives, and if so, which ones? Should I go back to the tuner, and if so, what should I ask for?

Thanks for your help!


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Old May 19, 2024 | 03:43 PM
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That cam is doing you no favors.
A vicious idle lope will have it puking unburned gas like the hydrocarbon levels indicate (the first was best there, BTW).
Maybe raising the idle until it smooths out some might clean that up some.
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Old May 19, 2024 | 03:44 PM
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A cam that size is not going to pass a tailpipe sniffer. Leaning out your fuel would reduce hydrocarbons, but jack up oxides of nitrogen. This problem could be reduced some by running e85, but probably not enough to come close to passing, and I have no idea what this would do to CO numbers.
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Old May 19, 2024 | 05:43 PM
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Have a friend in a part of Colorado that doesn't have emission testing register the car for you. Of course, I know NOONE who has ever done that.
Looking the Colorado gov site, I also see this:Waivers. The state Division of Motor Vehicles can issue waivers for the emissions test requirement in three circumstances:
  • repair waivers: 1968 or newer vehicles with $715 in emissions‑related repairs and 1967 or older vehicles with $75 in emissions‑related repairs;
  • economic hardship waivers: if a vehicle has failed at least one emissions test, no repairs are necessary, and the owner is receiving need‑based financial assistance; and
RapidScreen. RapidScreen is the mobile emissions testing program in Colorado. Instead of testing a vehicle at an emission testing location, owners drive by a mobile testing unit. Vehicles must drive by a testing unit and receive two clean readings at least 60 days prior to a vehicle's registration renewal month. If the vehicle passed inspection, owners will receive notification on their next renewal registration statement. Motor vehicle owners simply pay the emission testing fee during their registration renewal. RapidScreen unit locations can be found here.
I'm sure you could get an estimate to rebuild your engine to pass emissions and it would be much more than $715.
Or perhaps you could pass a drive-by test.

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Old May 19, 2024 | 05:45 PM
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A real sucky solution that I know a few members in California do is to swap engines every two years to pass the emission test. So basically install a stock JY engine to pass the test and then back to the real engine.
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Old May 21, 2024 | 07:19 PM
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Has EOIT been tuned for the cam?
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