Tools & Fabrication Hand | Power | Hydraulic | Pneumatic | Welding | Painting

Best way to fix stripped threads

Thread Tools
 
Search this Thread
 
Old May 14, 2005 | 06:31 AM
  #1  
solocus's Avatar
Thread Starter
Launching!
iTrader: (8)
 
Joined: Dec 2004
Posts: 225
Likes: 0
From: St. Louis
Default Best way to fix stripped threads

What is the best way to fix stripped threads in aluminum. Are there alternatives to helicoil?
Reply
Old May 14, 2005 | 08:03 AM
  #2  
618HAWK's Avatar
TECH Fanatic
iTrader: (361)
 
Joined: Aug 2004
Posts: 1,704
Likes: 2
From: Lomita CA
Default

Well if you have enough material you can all ways drill and tap to the next size. If you dont want to use a helicoil, have the hole welded shut and and redrill and tap to orginal size. Other than that anything else is just a band aid.
Reply
Old May 22, 2005 | 10:11 PM
  #3  
rebersole2's Avatar
11 Second Club
 
Joined: Feb 2005
Posts: 159
Likes: 0
From: Amite, La
Default

Drill and retap- delicately
Reply
Old May 23, 2005 | 12:47 AM
  #4  
robertbartsch's Avatar
TECH Veteran
 
Joined: Aug 2002
Posts: 4,055
Likes: 1
From: Hartsdale, NY
Default

If the threads are not too bad, you might try to use a threaded tap with the same thread size and run it through the hole a few times.

Exactly which threads are stripped? Are they the spark plug holes, rocker arm threads, temperature guage, valve cover holes, or some other part?????
Reply
Old May 23, 2005 | 08:09 PM
  #5  
robertbartsch's Avatar
TECH Veteran
 
Joined: Aug 2002
Posts: 4,055
Likes: 1
From: Hartsdale, NY
Default

Helicoils are designed to be stronger than the original threads - or so they say...
Reply
Old May 23, 2005 | 09:51 PM
  #6  
Midnight F-117A's Avatar
TECH Enthusiast
 
Joined: Mar 2002
Posts: 554
Likes: 0
From: NY
Default

Why your asking for alternatives to heli-coil? Is it because of the price ($35 to $90) ?
Reply
Old May 24, 2005 | 01:54 AM
  #7  
Diamond Jim's Avatar
Staging Lane
 
Joined: Apr 2005
Posts: 93
Likes: 0
From: Coastal NC
Default

1. Heli-coil.
2. Drill and tap to larger size.
3. Weld, drill and tap new hole.
4. Drill, tap to larger size, insert plug (with or without sealer/epoxy etc.) drill and tap plug to size.
5. Plug with exotic epoxy such as Belzona Hi-temp Molecular Metal (kit cost about $200). Don't even think about using JB Weld or a simular product.

Just cry once and take it to a machine shop and have it repaired the right way. Or cry every week if you try to fix it on the cheap. There ain't no short cuts or cheap ways to do it right!
Reply




All times are GMT -5. The time now is 11:14 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE